CourseElectromobility, Batteries & Hydrogen Applications open

EV Power Electronics Testing Course

Online course of 300 hours in EV power electronics testing. 6 modules covering power architectures and devices, electrical characterisation, environmental and life testing to AQG 324 and ISO 16750, test benches and HIL, and functional and electrical safety validation, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Analyse the topologies and devices used in electric-vehicle power electronics.

02

Characterise switching and conduction losses with double-pulse tests.

03

Plan environmental and accelerated life tests according to AQG 324 and ISO 16750.

04

Configure dynamometer test benches and hardware-in-the-loop systems.

05

Verify the insulation, protections and failure modes of the converter.

06

Interpret reliability results statistically using Weibull analysis.

07

Develop a complete validation plan for a power converter.

Profile

Who it's for

  • Power electronics validation engineers.
  • Test engineers at vehicle manufacturers and suppliers.
  • High-voltage laboratory technicians.
  • Reliability engineers.
  • HIL bench engineers.
  • Supplier quality engineers.
  • Engineering or science graduates looking to enter the automotive industry.
Standards & tools

What you'll work with

  • AQG 324 (qualification of power modules for automotive use)
  • ISO 16750 (environmental conditions and testing for electrical equipment)
  • ISO 26262 (functional safety of road vehicles)
  • IEC 60747-9 (semiconductor devices: IGBTs)
  • IEC 60664-1 (insulation coordination)
  • IEC 60529 (degrees of protection, IP code)
  • AEC-Q101 (qualification of discrete semiconductors)
  • LV 123 (high-voltage electrical components in vehicles)
  • NI LabVIEW
  • NI TestStand
  • Typhoon HIL
  • dSPACE ControlDesk
  • MATLAB
Syllabus

6 modules

  1. 1.1Traction inverter and DC/DC converter topologies
  2. 1.2Single-phase and three-phase on-board chargers
  3. 1.3IGBT semiconductors and SiC and GaN MOSFETs
  4. 1.4Power modules and packaging technologies
  5. 1.5Gate drivers and desaturation protection
  6. 1.6Isolated current and voltage sensors
  7. 1.7Failure mechanisms in power semiconductors
  8. 1.8Critical datasheet parameters
  9. 1.9Galvanic isolation requirements
  10. 1.10Workshop: critical reading of a SiC datasheet
  1. 2.1Double-pulse test and switching losses
  2. 2.2Measuring conduction losses
  3. 2.3High-voltage differential probes and Rogowski coils
  4. 2.4Probe deskew and measurement errors
  5. 2.5Power analysers and efficiency measurement
  6. 2.6Efficiency maps across the whole operating range
  7. 2.7Characterisation of parasitic capacitances
  8. 2.8Short-circuit and ruggedness tests
  9. 2.9Measuring leakage currents at high voltage
  10. 2.10Laboratory: double-pulse test on a SiC MOSFET
  1. 3.1Power cycling and passive thermal cycling
  2. 3.2Module qualification according to AQG 324
  3. 3.3Damp heat with bias (H3TRB)
  4. 3.4Vibration and mechanical shock according to ISO 16750-3
  5. 3.5Climatic tests according to ISO 16750-4
  6. 3.6Water and dust ingress according to IEC 60529
  7. 3.7Coffin-Manson and Arrhenius life models
  8. 3.8Weibull statistical analysis of failures
  9. 3.9HALT and HASS accelerated tests
  10. 3.10Practical exercise: accelerated life plan for an inverter
  1. 4.1Dynamometer benches with a load machine
  2. 4.2Battery emulators and regenerative sources
  3. 4.3Hardware-in-the-loop for power electronics
  4. 4.4Power-HIL and electric machine emulation
  5. 4.5Automating test sequences
  6. 4.6Synchronised data acquisition
  7. 4.7Electrical safety on high-voltage benches
  8. 4.8Equipment calibration and traceability
  9. 4.9Results management and test databases
  10. 4.10Case study: test bench for an 800 V inverter
  1. 5.1Insulation and dielectric strength tests
  2. 5.2Insulation distances according to IEC 60664-1
  3. 5.3Verifying protections and active discharge
  4. 5.4Fault injection and degraded modes
  5. 5.5Hardware requirements according to ISO 26262-5
  6. 5.6EMC verification prior to type approval
  7. 5.7End-of-line tests in production
  8. 5.8Root-cause analysis with the 8D methodology
  9. 5.9Validation reports and acceptance criteria
  10. 5.10Case study: fault injection in an on-board charger
  1. 6.1Selecting the converter and specifying requirements
  2. 6.2Verification plan and test matrix
  3. 6.3Designing the bench and instrumentation
  4. 6.4Electrical characterisation of the device
  5. 6.5Accelerated life plan and failure criteria
  6. 6.6Statistical analysis of results
  7. 6.7Assessing conformity with the specification
  8. 6.8Design improvement recommendations
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so you can combine it with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is NI LabVIEW, NI TestStand, Typhoon HIL, dSPACE ControlDesk and MATLAB, in free, academic or evaluation versions. Tests are studied through real procedures: double-pulse tests on power semiconductors, power cycling of modules and inverter validation on a dynamometer bench. Assessment is continuous by module, plus the final project.

Standards covered: AQG 324, ISO 16750, ISO 26262, IEC 60747-9, IEC 60664-1, IEC 60529, AEC-Q101, LV 123.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of AQG 324, ISO 16750 and ISO 26262 applied to real cases, not as a theoretical annex.
Industry software:NI LabVIEW, NI TestStand, Typhoon HIL, dSPACE ControlDesk and MATLAB, in free, academic or evaluation versions.
Final project:a complete validation plan for a power converter, from the test matrix and bench design to statistical analysis of results, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Characterise switching
Run a double-pulse test on a SiC MOSFET to measure losses.
Plan accelerated life testing
Define an accelerated life plan for an inverter with failure criteria.
Design the test bench
Specify a test bench for an 800 V inverter with instrumentation.
Inject faults
Verify protections through fault injection in an on-board charger.
Final project
Develop and analyse the full validation plan of a power converter, reviewed by your tutor.
Career opportunities

Where this takes you

Power electronics validation engineerTest engineerHigh-voltage laboratory technicianReliability engineerHIL bench engineerSupplier quality engineer
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with NI LabVIEW, NI TestStand, Typhoon HIL, dSPACE ControlDesk and MATLAB, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required; you need an internet connection, a computer that can run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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