CourseAerospace, UAM, Drones & Space Applications open

Thermal management course in turbines

Online course of 300 hours in turbine thermal management: 6 modules covering the engine heat balance, the secondary air system, thermal analysis of components, clearances and active control, oil, fuel and accessories, and a turbine thermal management project, with an assigned technical tutor.

Duration300 hours · 3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Understand the overall heat balance of a gas turbine.

02

Design and model secondary air networks.

03

Carry out transient thermal analyses of engine components.

04

Evaluate active clearance control strategies.

05

Manage the thermal loads of oil, fuel and accessories.

06

Quantify the thermal impact on specific fuel consumption.

07

Develop a thermal management study for a turbine.

Profile

Who it's for

  • Engine thermal systems engineers.
  • Secondary air system engineers seeking a broader thermal view of the engine.
  • Thermal analysts working on turbomachinery components.
  • Engine performance engineers who need to understand clearances and heat loads.
  • Turbomachinery design engineers.
  • Heat transfer researchers moving into gas turbine applications.
  • Engineering or science graduates looking to join engine manufacturers.
Standards & tools

What you'll work with

  • EASA CS-E (certification specifications for engines)
  • 14 CFR Part 33 (airworthiness standards for aircraft engines)
  • 14 CFR 33.70 (engine life-limited parts)
  • FAA AC 33.70-1 (guidance for life-limited engine parts)
  • SAE AS755F (aircraft propulsion system performance station designation)
  • ASME V&V 20-2009 (verification and validation in computational fluid dynamics and heat transfer)
  • ASME PTC 22-2014 (performance test code for gas turbines)
  • Ansys Mechanical
  • Simcenter Flomaster
  • GasTurb
  • Ansys CFX
  • MATLAB
Syllabus

6 modules

  1. 1.1Heat flows in a turbofan
  2. 1.2Component temperatures by station
  3. 1.3Heat sources: gases, friction and accessories
  4. 1.4Heat sinks: bypass air, fuel and oil
  5. 1.5Thermal limitations of materials
  6. 1.6Influence of turbine entry temperature
  7. 1.7Effect of the mission on thermal loads
  8. 1.8Integrated engine–aircraft thermal management
  9. 1.9Trends in high-bypass-ratio engines
  10. 1.10Case study: heat balance of a turbofan in cruise
  1. 2.1Functions of the secondary air system
  2. 2.2Compressor air bleed
  3. 2.3Flow networks and restrictor elements
  4. 2.4Labyrinth seals and brush seals
  5. 2.5Disc cavities and pumping
  6. 2.6Prevention of hot gas ingestion
  7. 2.7Bearing chamber pressurisation
  8. 2.8Flow network modelling
  9. 2.9Specific fuel consumption penalty
  10. 2.10Workshop: secondary air flow network of a turbine
  1. 3.1Transient conduction in discs
  2. 3.2Casing and blade temperatures
  3. 3.3Convective heat transfer coefficients
  4. 3.4Correlations for rotating cavities
  5. 3.5Thermal finite element models
  6. 3.6Thermal–structural coupling
  7. 3.7Thermal cycles over the mission
  8. 3.8Thermal gradients and stresses
  9. 3.9Validation with engine thermocouples
  10. 3.10Lab: thermal transient of a turbine disc
  1. 4.1Blade tip clearances and performance
  2. 4.2Thermal and centrifugal growth
  3. 4.3Mismatches during acceleration transients
  4. 4.4Active clearance control using air
  5. 4.5Rubs and abradable wear
  6. 4.6Capacitive and optical clearance sensors
  7. 4.7Clearance control algorithms
  8. 4.8Performance loss due to deterioration
  9. 4.9Benefit in fuel consumption and temperature
  10. 4.10Practical exercise: clearance calculation during a take-off transient
  1. 5.1Lubrication system and thermal load
  2. 5.2Fuel–oil heat exchangers
  3. 5.3Surface air–oil coolers
  4. 5.4Fuel temperature limits
  5. 5.5Coking deposit formation
  6. 5.6Cooling of control electronics
  7. 5.7Thermal management of generators
  8. 5.8Optimisation of heat distribution
  9. 5.9Simulation of the overall thermal system
  10. 5.10Case study: fuel heat sink capacity at idle
  1. 6.1Engine and study conditions
  2. 6.2Overall heat balance
  3. 6.3Design of the secondary air network
  4. 6.4Thermal analysis of a component
  5. 6.5Clearance control strategy
  6. 6.6Oil and fuel heat management
  7. 6.7Assessment of the impact on fuel consumption
  8. 6.8Conclusions and improvement proposals
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

A 100% online programme on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so you can combine it with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Ansys Mechanical, Simcenter Flomaster, GasTurb, Ansys CFX and MATLAB, in free, academic or evaluation versions. Testing is studied through real procedures for modelling secondary air networks, transient thermal analysis of discs and calculating blade tip clearances. Assessment is continuous by module, plus the final project.

Standards covered: EASA CS-E, 14 CFR Part 33, 14 CFR 33.70, FAA AC 33.70-1, SAE AS755F, ASME V&V 20-2009, ASME PTC 22-2014

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of EASA CS-E, 14 CFR Part 33, 14 CFR 33.70 and ASME V&V 20 applied to real cases, not as a theoretical annex.
Industry software:Ansys Mechanical, Simcenter Flomaster, GasTurb, Ansys CFX, MATLAB, in free, academic or evaluation versions.
Final project:thermal management study of a turbine, from the overall heat balance to clearance control and its impact on fuel consumption, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Set the heat balance
Define the engine and study conditions and build its overall heat balance.
Design the secondary air network
Model the secondary air flow network with seals, cavities and restrictors.
Analyse a component thermally
Run a transient thermal analysis of a disc or casing and validate it.
Control clearances and heat
Define the clearance control strategy and the oil and fuel heat management.
Final project
Present the impact on fuel consumption and the improvement proposals in a report reviewed by your tutor.
Career opportunities

Where this takes you

Engine Thermal Systems EngineerSecondary Air Systems EngineerThermal AnalystEngine Performance EngineerTurbomachinery Design EngineerHeat Transfer Researcher
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Ansys Mechanical, Simcenter Flomaster, GasTurb, Ansys CFX, MATLAB, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required: you need an internet connection, a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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