Postgraduate DiplomaRobotics, Automation & Control Applications open

Postgraduate Diploma in Material Classification and Defect Detection

Online 800 h Postgraduate Diploma in Material Classification and Defect Detection. 8 modules covering ISO 9712, ISO 17640 and HALCON. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Characterise the physical and spectral signatures of different materials.

02

Apply material classification technologies such as NIR, XRF and eddy currents.

03

Develop chemometric and machine learning models for classification.

04

Detect surface defects using vision and specialised lighting.

05

Apply deep learning and anomaly detection to inspection.

06

Integrate non-destructive testing for internal defects.

07

Evaluate inspection systems using metrics and error costs.

Profile

Who it's for

  • Machine vision engineer who wants to specialise in Material Classification and Defect Detection.
  • Non-destructive testing specialist who wants to specialise in Material Classification and Defect Detection.
  • Production quality engineer who wants to specialise in Material Classification and Defect Detection.
  • Industrial data scientist who wants to specialise in Material Classification and Defect Detection.
  • Recycling plant engineer who wants to specialise in Material Classification and Defect Detection.
  • Automated inspection technician who wants to specialise in Material Classification and Defect Detection.
  • Graduates in engineering or science who want to enter recycling and waste management.
Standards & tools

What you'll work with

  • ISO 9712
  • ISO 17640
  • ISO 10893-11
  • ISO 11469
  • ISO 15270
  • ISO 2859-1
  • Directive 2008/98/EC
  • ASTM E1316
Syllabus

8 modules · 800 h

  1. 1.1Metals, polymers, ceramics and composites
  2. 1.2Optical properties of materials
  3. 1.3Spectral signatures of recyclable polymers
  4. 1.4Electrical and magnetic properties for classification
  5. 1.5Density and mechanical properties
  6. 1.6Defect typologies by material
  7. 1.7Origin of defects in manufacturing processes
  8. 1.8Standardised defect catalogues
  9. 1.9Reference spectral libraries of materials
  10. 1.10Practical: building a spectral library of polymers
  1. 2.1NIR classification in recycling plants
  2. 2.2Separation by eddy currents
  3. 2.3X-ray fluorescence and LIBS for metals
  4. 2.4Classification by colour and shape
  5. 2.5Induction sensors for metals
  6. 2.6Glass and ceramic classification
  7. 2.7Pneumatic air-jet sorting
  8. 2.8Purity and product recovery
  9. 2.9Construction waste classification
  10. 2.10Laboratory: NIR classification of polymers
  1. 3.1PLS-DA discriminant analysis
  2. 3.2SIMCA and class modelling
  3. 3.3Support vector machines
  4. 3.4Random forests and gradient boosting
  5. 3.51D neural networks for spectra
  6. 3.6Cross-validation and test sets
  7. 3.7Confusion matrices and metrics
  8. 3.8Model transfer between sensors
  9. 3.9Variable and spectral region selection
  10. 3.10Workshop: PLS-DA model with cross-validation
  1. 4.12D vision for surface defects
  2. 4.2Dark-field and structured illumination
  3. 4.3Photometric stereo for surface relief
  4. 4.4Active thermography for subsurface defects
  5. 4.5Crack detection by induced currents
  6. 4.6Defects in textiles and continuous strips
  7. 4.7Weld inspection
  8. 4.8Severity classification
  9. 4.9Inspection of painted and coated surfaces
  10. 4.10Practical: scratch detection with photometric stereo
  1. 5.1Convolutional neural networks for classification
  2. 5.2YOLO object detection
  3. 5.3U-Net semantic segmentation
  4. 5.4Unsupervised anomaly detection
  5. 5.5Autoencoders and PatchCore
  6. 5.6Data augmentation and synthetic data
  7. 5.7Class imbalance
  8. 5.8Explainability with activation maps
  9. 5.9Efficient labelling with active learning
  10. 5.10Laboratory: anomaly detection with PatchCore
  1. 6.1Ultrasonics and phased array
  2. 6.2Digital radiography of castings
  3. 6.3Thermography for delaminations
  4. 6.4Induced currents in conductive materials
  5. 6.5Composite inspection
  6. 6.6Defect acceptance criteria
  7. 6.7NDT personnel qualification
  8. 6.8Fusion of inspection techniques
  9. 6.9Pulsed induced currents in metallic structures
  10. 6.10Case study: delamination inspection in composites
  1. 7.1False rejection rate metrics
  2. 7.2ROC curves and threshold selection
  3. 7.3Attribute agreement studies
  4. 7.4Inline integration in production
  5. 7.5Process feedback
  6. 7.6Model maintenance
  7. 7.7Cost of misclassification
  8. 7.8Audit of the inspection system
  9. 7.9Acceptance tests with reference batches
  10. 7.10Case study: threshold adjustment on a sheet metal line
  1. 8.1Definition of materials and defects
  2. 8.2Data acquisition
  3. 8.3Sensor design and set-up
  4. 8.4Development of the classification model
  5. 8.5Development of the defect detector
  6. 8.6Validation with real data
  7. 8.7Study of error costs
  8. 8.8Analysis of results
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM Institute campus, with downloadable material, recorded lectures and an assigned technical tutor. No fixed timetables: students progress at their own pace within the enrolment period, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is HALCON, PyTorch, Anomalib, MATLAB, The Unscrambler X, in free, academic or evaluation versions. Tests are studied on real procedures for classifying polymers in recycling plants, detecting surface defects on steel coils, and inspecting composites with active thermography. Assessment is continuous per module plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented thesis:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, cyber-OT, DIH and compliance as core pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Definition of materials and defects

Characterise the physical and spectral signatures of different materials.

Data acquisition

Apply material classification technologies such as NIR, XRF and eddy currents.

Sensor design and set-up

Develop chemometric and machine learning models for classification.

Development of the classification model

Detect surface defects using vision and specialised lighting.

Development of the defect detector

Apply deep learning and anomaly detection to inspection.

Career opportunities

Where this takes you

Machine vision engineerNon-destructive testing specialistProduction quality engineerIndustrial data scientistRecycling plant engineerAutomated inspection technician
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

The programme uses HALCON, PyTorch, Anomalib, MATLAB and The Unscrambler X. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM Institute diploma upon passing the continuous assessment and the integrating project. This is an in-house programme, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the advanced programme. Please check the credit transfer policy when you enrol.

Postgraduate Diploma in Material Classification and Defect DetectionEnrol
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