CourseElectromobility, Batteries & Hydrogen Applications open

Electric vehicle battery swap course

Online course of 300 hours in battery swapping for electric vehicles: 6 modules covering the swapping concept and market, the swappable pack and its interface, the swap station, battery fleet management and regulation and business models, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Explain the concept and evolution of battery swapping.

02

Design the mechanical, electrical and thermal interface of a swappable pack.

03

Describe the architecture and operation of a swap station.

04

Manage a shared battery fleet and its ageing.

05

Apply swapping and battery regulations.

06

Assess the profitability of swapping compared with fast charging.

07

Design a complete battery swapping system.

Profile

Who it's for

  • Battery swapping systems engineers.
  • Battery fleet managers.
  • Station automation engineers.
  • Mobility business model analysts.
  • Station operations managers.
  • Mechanical pack design engineers.
  • Engineering or science graduates looking to move into shared mobility.
Standards & tools

What you'll work with

  • IEC 62840-1 (battery swap systems: general requirements)
  • IEC 62840-2 (safety requirements for battery swap systems)
  • GB/T 40032 (safety requirements for battery swapping)
  • UNECE Regulation No. 100 (electric power train safety)
  • Regulation (EU) 2023/1542 (batteries and waste batteries)
  • ISO 6469-1 (rechargeable energy storage system)
  • UNECE Regulation No. 136 (electrical safety of category L vehicles)
  • IEC 61851-1 (conductive charging system: general requirements)
  • AnyLogic
  • Siemens Plant Simulation
  • MATLAB
  • SolidWorks
Syllabus

6 modules

  1. 1.1Better Place and the lessons of its failure
  2. 1.2Advantages over fast charging
  3. 1.3Battery-as-a-service model
  4. 1.4Standardisation of the swappable pack
  5. 1.5Swapping in cars, motorcycles and trucks
  6. 1.6Deployment in China and Taiwan
  7. 1.7Gogoro and two-wheeler swapping
  8. 1.8Vehicle requirements for swapping
  9. 1.9Barriers to adoption in Europe
  10. 1.10Case study: NIO's station model
  1. 2.1Docking and locking mechanisms
  2. 2.2High-cycle high-voltage connectors
  3. 2.3Quick couplings for the cooling circuit
  4. 2.4Pack tolerances and alignment
  5. 2.5Communication between pack and vehicle
  6. 2.6Structural integrity and crash behaviour
  7. 2.7Sealing and impact protection
  8. 2.8Identification and traceability of each pack
  9. 2.9Connector wear from swap cycles
  10. 2.10Practical exercise: analysis of a pack's mechanical interface
  1. 3.1Station architecture
  2. 3.2Robotics and vehicle positioning
  3. 3.3Battery storage and racks
  4. 3.4Battery charging inside the station
  5. 3.5Climate control of the battery store
  6. 3.6Swap cycle time
  7. 3.7Fire safety in the station
  8. 3.8Grid connection and on-site storage
  9. 3.9Monitoring of batteries in inventory
  10. 3.10Lab: simulation of flows in a station
  1. 4.1Sizing the battery fleet
  2. 4.2Rotation and even ageing
  3. 4.3SoH diagnosis at every swap
  4. 4.4Retirement and second life of packs
  5. 4.5Battery logistics between stations
  6. 4.6Charging according to hourly energy prices
  7. 4.7Grid services from the station
  8. 4.8Data-driven predictive maintenance
  9. 4.9Liability for the user's battery
  10. 4.10Workshop: rotation model for a battery fleet
  1. 5.1Standards for battery swapping systems
  2. 5.2Type approval of vehicles with a swappable pack
  3. 5.3Battery ownership and contracts
  4. 5.4Taxation of vehicles sold without a battery
  5. 5.5Insurance and warranties for the pack
  6. 5.6Investment in swap stations
  7. 5.7Profitability per swap performed
  8. 5.8Application to taxis and delivery fleets
  9. 5.9Economic comparison with fast charging
  10. 5.10Case study: battery swapping for a taxi fleet
  1. 6.1Chosen segment and use case
  2. 6.2Swappable pack concept
  3. 6.3Swap station concept
  4. 6.4Battery fleet size
  5. 6.5System safety analysis
  6. 6.6Economic model of the service
  7. 6.7Station deployment plan
  8. 6.8Overall system feasibility
  9. 6.9Report and presentation
  10. 6.10Final project: final review with your tutor
Methodology, software & labs

How you'll learn

100% online programme on the SEIUM campus, with downloadable materials, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so you can combine it with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is AnyLogic, Siemens Plant Simulation, MATLAB and SolidWorks, in free, academic or evaluation versions. Tests are studied on real procedures: designing a network of swap stations for delivery motorcycles, simulating vehicle flow in a station and assessing the economics of swapping for a taxi fleet. Assessment is continuous by module, plus the final capstone project.

Standards covered: IEC 62840-1, IEC 62840-2, GB/T 40032, UNECE Regulation No. 100, Regulation (EU) 2023/1542, ISO 6469-1, UNECE Regulation No. 136, IEC 61851-1.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of IEC 62840-1, IEC 62840-2 and GB/T 40032 applied to real cases, not as a theoretical annex.
Industry software:AnyLogic, Siemens Plant Simulation, MATLAB and SolidWorks, in free, academic or evaluation versions.
Final project:a complete battery swapping system project covering the pack, the station, fleet sizing, safety analysis and economic model, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Analyse a pack interface
Analyse the mechanical, electrical and cooling interface of a swappable pack.
Simulate station flows
Model vehicle and battery flows in a swap station to estimate cycle time.
Model fleet rotation
Build a rotation model for a shared battery fleet, including SoH and second life.
Assess a taxi fleet case
Evaluate the economics of battery swapping for a taxi fleet against fast charging.
Final project
Design a complete swapping system with pack and station concepts, safety analysis, economic model and deployment plan.
Career opportunities

Where this takes you

Battery swapping systems engineerBattery fleet managerStation automation engineerMobility business model analystStation operations managerMechanical pack design engineer
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • An internet connection and a computer able to run the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with AnyLogic, Siemens Plant Simulation, MATLAB and SolidWorks, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required: you need an internet connection, a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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