Postgraduate DiplomaDesign, HMI & Product Applications open

Diploma in Rigidity, Weight and Safety of Cockpits

Online postgraduate diploma of 800 hours in cockpit stiffness, weight and safety, structured in 8 modules covering composite materials, stiffness calculation, mass optimisation, passive safety, crash simulation and manufacturing with Appendix J, the FIA Formula 1 Technical Regulations and Abaqus, with an assigned technical tutor.

Duration6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Compare cockpit architectures in terms of stiffness, mass and safety.

02

Design composite laminates for motorsport structures.

03

Calculate torsional stiffness using finite elements and testing.

04

Optimise mass while respecting the regulatory minimums.

05

Interpret the homologation tests of the survival cell.

06

Simulate impact-absorbing structures.

07

Control the manufacture and integrity of composite structures.

Profile

Who it's for

  • Composite structures engineers working on monocoques and survival cells.
  • Crash analysis engineers focusing on impact structures.
  • Chassis design engineers in motorsport and sports cars.
  • Lamination and autoclave technicians who want a stronger design and analysis background.
  • Motorsport safety engineers dealing with FIA homologation.
  • Composites quality engineers responsible for inspection and recertification.
  • Engineering or science graduates seeking to enter motorsport.
Standards & tools

What you'll work with

  • Appendix J to the FIA International Sporting Code (technical regulations for competition vehicles)
  • FIA Formula 1 Technical Regulations (chassis and safety structure requirements)
  • FIA Standard FT3-1999 (safety fuel cells)
  • FIA Standard 8862-2009 (advanced racing seats)
  • ASTM D3039 (tensile properties of polymer matrix composites)
  • ASTM D7136 (drop-weight impact damage resistance of composites)
  • ASTM D5379 (shear properties of composites by the V-notched beam method)
  • Abaqus
  • LS-DYNA
  • Altair HyperWorks
  • Siemens Fibersim
  • CATIA V5
Syllabus

8 modules

  1. 1.1Monocoque and survival cell
  2. 1.2Tubular chassis versus composite
  3. 1.3Roll cage in touring and GT cars
  4. 1.4Torsional stiffness requirements
  5. 1.5Mass distribution and ballast
  6. 1.6Suspension mounting points
  7. 1.7Interfaces with engine and gearbox
  8. 1.8Historical evolution of safety
  9. 1.9Relationship between stiffness and mass
  10. 1.10Workshop: stiffness comparison of three architectures
  1. 2.1Carbon fabrics and unidirectionals
  2. 2.2Prepregs and autoclave curing
  3. 2.3Honeycomb and foam cores
  4. 2.4Laminate stacking sequence and orientation
  5. 2.5Zylon anti-intrusion panels
  6. 2.6Adhesive joints and inserts
  7. 2.7Impact behaviour of laminates
  8. 2.8Inspection of laminates
  9. 2.9Composite repair
  10. 2.10Practical: laminate design of a side panel
  1. 3.1Classical laminate theory
  2. 3.2Torsional stiffness of the chassis
  3. 3.3Finite element models of the monocoque
  4. 3.4Modal analysis and natural frequencies
  5. 3.5Bolted joints in composites
  6. 3.6Optimisation of thicknesses and plies
  7. 3.7Topology optimisation of metallic parts
  8. 3.8Torsional stiffness testing
  9. 3.9Correlation between test and model
  10. 3.10Lab: FE model of torsional stiffness
  1. 4.1Mass budget by subsystem
  2. 4.2Titanium and magnesium in structures
  3. 4.3Metal additive manufacturing
  4. 4.4Functional integration of parts
  5. 4.5Regulatory minimum weight and ballast
  6. 4.6Centre of gravity and moments of inertia
  7. 4.7Cost per kilogram saved
  8. 4.8Replacing metal with composite
  9. 4.9Mass tracking tools
  10. 4.10Case study: saving two kilograms in the structure
  1. 5.1Static tests of the survival cell
  2. 5.2Frontal, side and rear impacts
  3. 5.3Impact-absorbing structures
  4. 5.4Roll hoop tests
  5. 5.5Halo loads and testing
  6. 5.6Side anti-intrusion protection
  7. 5.7Headrests and head protection
  8. 5.8Safety fuel cell according to FIA FT3
  9. 5.9Instrumentation and acceptance criteria
  10. 5.10Lab: analysis of a frontal impact test
  1. 6.1Modelling composites in crash
  2. 6.2Laminate failure criteria
  3. 6.3Crash structures in LS-DYNA
  4. 6.4Modelling the driver and restraint
  5. 6.5Decelerations and biomechanical criteria
  6. 6.6Specific energy absorption
  7. 6.7Validation with impact cone tests
  8. 6.8Nose cone design
  9. 6.9Sensitivity to imperfections
  10. 6.10Practical: frontal impact simulation of a nose
  1. 7.1Moulds and tooling for composites
  2. 7.2Manual and automated lay-up
  3. 7.3Autoclave cycles and their control
  4. 7.4Ultrasonic inspection
  5. 7.5Traceability of prepreg batches
  6. 7.6Dimensional inspection of the monocoque
  7. 7.7Service life and homologation of the chassis
  8. 7.8Repair and recertification
  9. 7.9Damage management after an accident
  10. 7.10Case study: inspection of a monocoque after an impact
  1. 8.1Category and reference regulations
  2. 8.2Structural concept of the cockpit
  3. 8.3Laminate design
  4. 8.4Stiffness calculation of the assembly
  5. 8.5Mass optimisation
  6. 8.6Crash simulation
  7. 8.7Homologation test plan
  8. 8.8Manufacturing plan
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

The programme is 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so it fits around your job.

Each module combines theory, guided reading of the original standard and applied exercises. You work with Abaqus, LS-DYNA, Altair HyperWorks, Siemens Fibersim and CATIA V5, in free, academic or evaluation versions. Exercises are based on real procedures: chassis torsional stiffness tests, homologation impact tests of structures and non-destructive inspection of carbon laminates. Assessment is continuous by module, plus the final integrating project.

Standards covered: Appendix J to the FIA International Sporting Code, FIA Formula 1 Technical Regulations, FIA Standard FT3-1999, FIA Standard 8862-2009, ASTM D3039, ASTM D7136, ASTM D5379.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of Appendix J to the FIA International Sporting Code, the FIA Formula 1 Technical Regulations and FIA Standard FT3-1999 applied to real cases, not as a theoretical annex.
Industry software:Abaqus, LS-DYNA, Altair HyperWorks, Siemens Fibersim and CATIA V5, in free, academic or evaluation versions.
Final project:a complete cockpit structure for a racing category, from laminate design and stiffness calculation to crash simulation and homologation plan, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Category and structural concept
Select the category and regulations and define the structural concept of the cockpit.
Laminate design and stiffness
Design the laminates and calculate the torsional stiffness of the assembly.
Mass optimisation
Optimise the mass of the structure while meeting the regulatory minimum weight.
Crash simulation and homologation
Simulate the crash structures and draw up the homologation test plan.
Final project
Present the complete cockpit structure with its manufacturing plan, reviewed by your tutor.
Career opportunities

Where this takes you

Composite Structures EngineerCrash Analysis EngineerChassis Design EngineerLamination and Autoclave TechnicianMotorsport Safety EngineerComposites Quality Engineer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Abaqus, LS-DYNA, Altair HyperWorks, Siemens Fibersim and CATIA V5, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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