Postgraduate DiplomaDefense, Military Engineering & Land Systems Applications open

Diploma in MIL Standards for Composites Manufacturing

Online postgraduate diploma of 800 hours in MIL standards for composites manufacturing, structured in 8 modules covering the composites regulatory framework (CMH-17), material qualification, manufacturing process control, standardised ASTM testing, non-destructive inspection, aerospace quality systems (AS9100D, NADCAP AC7118) and structural certification, with an assigned technical tutor.

Duration6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Know the military and aerospace regulatory framework for composites.

02

Plan material qualification programmes.

03

Control manufacturing processes in a traceable way.

04

Apply ASTM tests for composite materials.

05

Interpret non-destructive inspections of laminates.

06

Implement AS9100 and NADCAP quality systems.

07

Justify allowables for structural certification.

Profile

Who it's for

  • Composite materials engineers in defence and aerospace.
  • Aerospace quality engineers.
  • Non-destructive testing inspectors.
  • Composites process engineers.
  • Material qualification managers.
  • NADCAP auditors.
  • Engineering or science graduates looking to enter the defence sector.
Standards & tools

What you'll work with

  • CMH-17 (Composite Materials Handbook)
  • AS9100D (aerospace quality management system)
  • NADCAP AC7118 (audit criteria for composites manufacturing)
  • ASTM D3039 (tensile properties of polymer matrix composites)
  • ASTM D7137 (compressive residual strength after impact)
  • NAS 410 (certification of NDT personnel)
  • JSSG-2006 (US DoD joint service specification for aircraft structures)
  • FAA AC 20-107B (composite aircraft structure)
  • CMH17-STATS
  • Minitab
  • Siemens Fibersim
  • Zetec UltraVision
Syllabus

8 modules

  1. 1.1From MIL-HDBK-17 to CMH-17
  2. 1.2Material specifications
  3. 1.3Process specifications
  4. 1.4SAE AMS specifications
  5. 1.5Qualification versus acceptance
  6. 1.6The NCAMP programme
  7. 1.7Shared databases
  8. 1.8A-basis and B-basis allowables
  9. 1.9Material equivalence
  10. 1.10Practical exercise: structure of a material specification
  1. 2.1Qualification test programmes
  2. 2.2Batches, panels and cure cycles
  3. 2.3RTD and ETW environmental conditions
  4. 2.4Statistical calculation of B-basis values
  5. 2.5The CMH17-STATS tool
  6. 2.6Variability control
  7. 2.7Reproducibility between manufacturers
  8. 2.8Manufacturing equivalence
  9. 2.9Qualification documentation
  10. 2.10Laboratory: calculation of B-basis values for a test series
  1. 3.1Receipt of prepregs
  2. 3.2Storage and out-time
  3. 3.3Controlled clean room
  4. 3.4Lay-up and ply orientation
  5. 3.5Vacuum bagging
  6. 3.6Autoclave cycle
  7. 3.7Thermocouples and cure recording
  8. 3.8Traceability of records
  9. 3.9Statistical process control
  10. 3.10Case study: deviation in a cure cycle
  1. 4.1Tensile testing to ASTM D3039
  2. 4.2Flexural testing to ASTM D7264
  3. 4.3Interlaminar shear to ASTM D2344
  4. 4.4V-notch shear to ASTM D5379
  5. 4.5Open-hole tension to ASTM D5766
  6. 4.6Compression after impact to ASTM D7137
  7. 4.7Glass transition temperature to ASTM D7028
  8. 4.8Fibre content to ASTM D3171
  9. 4.9Moisture absorption to ASTM D5229
  10. 4.10Workshop: batch acceptance test plan
  1. 5.1C-scan ultrasonic testing
  2. 5.2Phased array ultrasonic testing
  3. 5.3Active thermography
  4. 5.4Shearography
  5. 5.5Digital radiography
  6. 5.6Reference standards
  7. 5.7Acceptance criteria
  8. 5.8NAS 410 inspector certification
  9. 5.9Inspection of repairs
  10. 5.10Practical exercise: interpretation of a C-scan
  1. 6.1The AS9100D standard
  2. 6.2NADCAP AC7118 accreditation
  3. 6.3AQAP-2110 requirements
  4. 6.4Material traceability
  5. 6.5AS9102 first article inspection
  6. 6.6Non-conformities
  7. 6.7Material review board
  8. 6.8Customer audits
  9. 6.9Supplier control
  10. 6.10Case study: preparing for a NADCAP audit
  1. 7.1The building block approach
  2. 7.2Damage tolerance
  3. 7.3Barely visible impact damage
  4. 7.4Environmental effects
  5. 7.5JSSG-2006 requirements
  6. 7.6FAA Advisory Circular AC 20-107B
  7. 7.7Structural repairs
  8. 7.8Lightning strike protection
  9. 7.9Bolted and bonded joints
  10. 7.10Case study: justification of allowables for a panel
  1. 8.1Definition of the part and material
  2. 8.2Applicable specifications
  3. 8.3Qualification plan
  4. 8.4Process control plan
  5. 8.5Test plan
  6. 8.6Inspection plan
  7. 8.7Statistical analysis
  8. 8.8Quality documentation
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so the programme can be combined with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is CMH17-STATS, Minitab, Siemens Fibersim and Zetec UltraVision, in free, academic or evaluation versions. Testing is studied through real procedures for prepreg qualification tests, C-scan ultrasonic inspection and autoclave cure cycle control. Assessment is continuous by module, plus the final project.

Standards covered: CMH-17, AS9100D, NADCAP AC7118, ASTM D3039, ASTM D7137, NAS 410, JSSG-2006, FAA AC 20-107B.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of CMH-17, AS9100D and NADCAP AC7118 applied to real cases, not as a theoretical annex.
Industry software:CMH17-STATS, Minitab, Siemens Fibersim and Zetec UltraVision, in free, academic or evaluation versions.
Final project:a composites qualification project covering specifications, qualification, process control, testing and inspection plans, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Material specification structure
Outline the structure of a composite material specification and its acceptance requirements.
B-basis allowables calculation
Calculate B-basis values for a test series using CMH17-STATS.
Batch acceptance test plan
Draw up a batch acceptance test plan based on the ASTM standards studied.
NADCAP audit preparation
Prepare a composites manufacturing process for a NADCAP AC7118 audit.
Final project
A complete qualification project for a composite part, with process control, test, inspection and statistical analysis, reviewed by your tutor.
Career opportunities

Where this takes you

Composite materials engineerAerospace quality engineerNon-destructive testing inspectorComposites process engineerMaterial qualification managerNADCAP auditor
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with CMH17-STATS, Minitab, Siemens Fibersim and Zetec UltraVision, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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