CourseElectromobility, Batteries & Hydrogen Applications open

DC-DC converter course at EV

Online course of 300 hours in DC-DC converters for EVs: 6 modules covering DC-DC conversion topologies, DC-DC converters in the electric vehicle, magnetic components, converter modelling and control and efficiency, EMC and validation, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Analyse isolated and non-isolated DC-DC converter topologies.

02

Identify the functions of DC-DC converters in an electric vehicle.

03

Design high-frequency inductors and transformers.

04

Model and control DC-DC converters.

05

Optimise efficiency and meet EMC and transient requirements.

06

Apply automotive qualification and testing standards.

07

Design a complete DC-DC converter for an application.

Profile

Who it's for

  • Converter design engineers.
  • Magnetic components engineers.
  • Power control engineers.
  • Automotive EMC engineers.
  • Electronics validation engineers.
  • Vehicle low-voltage systems engineers.
  • Engineering or science graduates looking to join an automotive electronics supplier.
Standards & tools

What you'll work with

  • ISO 16750-2 (electrical loads on vehicle equipment)
  • CISPR 25 (radio disturbance limits for the protection of on-board receivers)
  • ISO 7637-2 (electrical transient conduction)
  • ISO 26262 (functional safety of road vehicles)
  • ISO 21780 (48 V supply voltage in road vehicles)
  • AEC-Q200 (qualification of passive components)
  • AEC-Q101 (qualification of discrete semiconductors)
  • LV 148 (48 V electrical systems in vehicles)
  • LTspice
  • PLECS
  • Ansys Maxwell
  • SIMetrix/SIMPLIS
  • MATLAB/Simulink
Syllabus

6 modules

  1. 1.1Buck, boost and buck-boost converters
  2. 1.2Isolated versus non-isolated converters
  3. 1.3Forward, flyback and full bridge
  4. 1.4Dual active bridge (DAB)
  5. 1.5LLC resonant converter
  6. 1.6Phase-shifted full bridge
  7. 1.7Interleaving and multiphase converters
  8. 1.8Continuous and discontinuous conduction modes
  9. 1.9Synchronous rectification at the output
  10. 1.10Practical exercise: simulating a buck converter in LTspice
  1. 2.1High-voltage to 12 V converter
  2. 2.2Converter for 48 V systems
  3. 2.3Boost stage between battery and inverter
  4. 2.4Bidirectional on-board converters
  5. 2.5Converters in fuel cell vehicles
  6. 2.6400 to 800 V adaptation for charging
  7. 2.7Permissible transients on the 12 V network
  8. 2.8Redundancy for automated driving
  9. 2.9Commercial supplier solutions
  10. 2.10Lab: testing a 400/12 V DC-DC converter
  1. 3.1High-frequency transformers
  2. 3.2Inductors and core saturation
  3. 3.3Ferrites and powder metal cores
  4. 3.4Core and winding losses
  5. 3.5Skin effect and proximity effect
  6. 3.6Planar transformers integrated in the PCB
  7. 3.7Integrated magnetics with coupled inductors
  8. 3.8Heat dissipation in magnetics
  9. 3.9Finite element-assisted design
  10. 3.10Workshop: transformer for an LLC converter
  1. 4.1State-space averaged model
  2. 4.2Voltage-mode and current-mode control
  3. 4.3Compensators and stability margins
  4. 4.4Digital control with a microcontroller
  5. 4.5Bidirectional power flow control
  6. 4.6Soft start and current limiting
  7. 4.7Response to load steps
  8. 4.8Frequency control of the LLC
  9. 4.9Loop gain measurement
  10. 4.10Practical exercise: type II control loop
  1. 5.1ZVS and ZCS soft switching
  2. 5.2SiC and GaN in DC-DC converters
  3. 5.3Input and output filters
  4. 5.4Conducted emissions to CISPR 25
  5. 5.5Transient immunity to ISO 7637
  6. 5.6Environmental testing of the converter
  7. 5.7Qualified components and reliability
  8. 5.8Functional safety of the auxiliary converter
  9. 5.9Mechanical and thermal integration
  10. 5.10Case study: losses of a SiC DAB
  1. 6.1Electrical specification of the converter
  2. 6.2Chosen topology and its justification
  3. 6.3Designed inductors and transformer
  4. 6.4Selected semiconductors and their losses
  5. 6.5Designed control loop
  6. 6.6Simulation of the complete converter
  7. 6.7Efficiency and loss breakdown
  8. 6.8Weak points of the design
  9. 6.9Report and presentation
  10. 6.10Final project: final review with your tutor
Methodology, software & labs

How you'll learn

100% online programme on the SEIUM campus, with downloadable materials, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so you can combine it with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is LTspice, PLECS, Ansys Maxwell, SIMetrix/SIMPLIS and MATLAB/Simulink, in free, academic or evaluation versions. Tests are studied on real procedures: designing a 400/12 V converter for an electric passenger car, designing a bidirectional SiC DAB and immunity testing of an auxiliary converter. Assessment is continuous by module, plus the final capstone project.

Standards covered: ISO 16750-2, CISPR 25, ISO 7637-2, ISO 26262, ISO 21780, AEC-Q200, AEC-Q101, LV 148.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 16750-2, CISPR 25 and ISO 7637-2 applied to real cases, not as a theoretical annex.
Industry software:LTspice, PLECS, Ansys Maxwell, SIMetrix/SIMPLIS and MATLAB/Simulink, in free, academic or evaluation versions.
Final project:the complete design of a DC-DC converter covering topology, magnetics, semiconductors, control loop, simulation and loss breakdown, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Simulate the topology
Simulate the selected DC-DC topology and its conduction modes in LTspice.
Design the magnetics
Design the high-frequency transformer and inductors, estimating core and winding losses.
Close the control loop
Model the converter and design a type II compensator with adequate stability margins.
Check efficiency and EMC
Evaluate soft switching, SiC losses and conducted emissions against CISPR 25.
Final project
Design a complete DC-DC converter with justified topology, magnetics, control, simulation and efficiency analysis.
Career opportunities

Where this takes you

Converter design engineerMagnetic components engineerPower control engineerAutomotive EMC engineerElectronics validation engineerVehicle low-voltage systems engineer
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • An internet connection and a computer able to run the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with LTspice, PLECS, Ansys Maxwell, SIMetrix/SIMPLIS and MATLAB/Simulink, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required: you need an internet connection, a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

DC-DC converter course at EVEnrol
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