CourseElectromobility, Batteries & Hydrogen Applications open

EV fault diagnosis course

Online course of 300 hours in EV fault diagnosis. 6 modules covering vehicle electrical architecture, diagnostic tools and protocols, battery and BMS faults, powertrain and charging faults, and diagnostic methodology and management, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Interpret the electrical architecture of an electric vehicle.

02

Use diagnostic tools and communication protocols.

03

Diagnose faults in the battery, BMS and powertrain.

04

Measure insulation and high-voltage signals safely.

05

Apply root cause analysis methodologies.

06

Document diagnoses and repair proposals.

07

Weigh repair against component replacement.

Profile

Who it's for

  • EV diagnostic technicians.
  • E-mobility workshop managers.
  • After-sales support technicians.
  • Field quality engineers.
  • Automotive technical trainers.
  • Vehicle damage and fault assessors.
  • Engineering or science graduates aiming to work in workshops and after-sales.
Standards & tools

What you'll work with

  • ISO 14229-1 (Unified Diagnostic Services (UDS))
  • ISO 6469-3 (electrical safety of electrically propelled road vehicles)
  • UN/ECE Regulation No 100 (safety of electric powertrains)
  • ISO 13400-2 (Diagnostics over Internet Protocol (DoIP))
  • ISO 15765-2 (diagnostic communication over CAN)
  • SAE J1979-2 (OBD on UDS)
  • Real Decreto 614/2001 (Spanish protection of workers against electrical risk)
  • Vector CANalyzer
  • PicoScope
  • Autel MaxiSys
  • Bosch ESI[tronic]
  • Wireshark
Syllabus

6 modules

  1. 1.1High-voltage system: battery, inverter and motor
  2. 1.2Low-voltage network and DC/DC converter
  3. 1.3Control units and CAN, LIN and Ethernet networks
  4. 1.4Battery management system (BMS)
  5. 1.5On-board charger and charging port
  6. 1.6HVIL interlock circuit
  7. 1.7Insulation monitoring
  8. 1.8Thermal management of the battery and electronics
  9. 1.9Reading manufacturer wiring diagrams
  10. 1.10Practical exercise: identifying components in a high-voltage diagram
  1. 2.1OBD connector and diagnostic modes
  2. 2.2UDS services according to ISO 14229
  3. 2.3Diagnostics over IP (DoIP)
  4. 2.4Fault codes and freeze-frame data
  5. 2.5Multi-brand and manufacturer diagnostic tools
  6. 2.6Oscilloscope and signal analysis
  7. 2.7Megohmmeter and insulation resistance measurement
  8. 2.8Thermal imaging cameras in diagnostics
  9. 2.9Access to technical repair information
  10. 2.10Lab: capturing CAN frames from a vehicle
  1. 3.1Cell imbalance and balancing
  2. 3.2Capacity loss and internal resistance
  3. 3.3Temperature and voltage sensor failures
  4. 3.4BMS communication errors
  5. 3.5Welded contactors and pre-charge failures
  6. 3.6Insulation defects in the pack
  7. 3.7Moisture ingress and corrosion
  8. 3.8Interpreting battery logs
  9. 3.9Repair or replacement criteria
  10. 3.10Case study: diagnosing a pack with a degraded cell
  1. 4.1Inverter and IGBT or MOSFET failures
  2. 4.2Rotor position sensors
  3. 4.3Mechanical motor and bearing faults
  4. 4.4AC charging problems
  5. 4.5Communication failures with the charging point
  6. 4.6DC/DC converter faults
  7. 4.7Heat pump failures
  8. 4.8Noise and vibration in the electric drivetrain
  9. 4.9Power loss and limp-home mode
  10. 4.10Workshop: diagnosing a fast-charging fault
  1. 5.1Diagnostic tree and symptom-based reasoning
  2. 5.2Failure mode and effects analysis (FMEA)
  3. 5.3Remote diagnostics and telemetry
  4. 5.4Software updates as a fix
  5. 5.5Root cause analysis and the 8D method
  6. 5.6Diagnostic documentation
  7. 5.7Warranties and recall campaigns
  8. 5.8Technician safety during diagnosis
  9. 5.9Workshop quality indicators
  10. 5.10Case study: root cause report on an intermittent fault
  1. 6.1Selection of the vehicle and symptom
  2. 6.2Data collection and readings
  3. 6.3Fault hypotheses and test plan
  4. 6.4Running tests and measurements
  5. 6.5Determining the root cause
  6. 6.6Repair proposal and validation
  7. 6.7Cost and time assessment
  8. 6.8Lessons learned from the diagnosed case
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable materials, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so you can combine it with work.

Each module combines theory, guided reading of the original standards and applied exercises. The working software is Vector CANalyzer, PicoScope, Autel MaxiSys, Bosch ESI[tronic] and Wireshark, in free, academic or evaluation versions. Exercises are based on real procedures: diagnosing an electric vehicle in the workshop, analysing BMS communication frames and measuring insulation in a high-voltage system. Assessment is continuous by module plus the final integrating project.

Standards covered: ISO 14229-1, ISO 6469-3, UN/ECE Regulation No 100, ISO 13400-2, ISO 15765-2, SAE J1979-2, Real Decreto 614/2001.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 14229-1, ISO 6469-3 and UN/ECE Regulation No 100 applied to real cases, not as a theoretical annex.
Industry software:Vector CANalyzer, PicoScope, Autel MaxiSys, Bosch ESI[tronic], Wireshark, in free, academic or evaluation versions.
Final project:a complete electric vehicle diagnosis, from symptom and data collection to tests, root cause, repair proposal and cost assessment, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Vehicle and symptom
Select the vehicle and symptom and collect data and readings.
Hypotheses and test plan
Formulate fault hypotheses and draw up a test plan.
Tests and root cause
Run tests and measurements to determine the root cause.
Repair and cost assessment
Propose and validate the repair and assess costs and times.
Final project
Present the diagnosis with lessons learned, reviewed by your tutor.
Career opportunities

Where this takes you

EV diagnostic technicianE-mobility workshop managerAfter-sales support technicianField quality engineerAutomotive technical trainerVehicle fault assessor
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Vector CANalyzer, PicoScope, Autel MaxiSys, Bosch ESI[tronic], Wireshark, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required: you need a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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