CourseAutomotive & Motorsport Applications open

Competition battery course

Online course of 300 hours in motorsport batteries. 6 modules covering cell electrochemistry, racing pack design, the battery management system (BMS), on-track performance, safety, transport and testing, and a racing battery project, with UN/ECE Regulation No. 100, UN Manual of Tests and Criteria section 38.3, IEC 62660-1 and MATLAB/Simulink, with an assigned technical tutor.

Duration300 hours · 3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Understand the electrochemistry of lithium-ion cells.

02

Compare cell chemistries and formats for motorsport.

03

Design the configuration of a racing battery pack.

04

Specify the functions of the battery management system.

05

Analyse battery performance on track.

06

Apply safety and transport tests and standards.

07

Plan the response to incidents involving lithium batteries.

Profile

Who it's for

  • Battery engineers developing packs for electric or hybrid vehicles.
  • BMS engineers working on estimation and balancing algorithms.
  • High-voltage technicians in workshops and racing teams.
  • Electrical safety engineers.
  • Track engineers in electric racing series.
  • Battery logistics managers responsible for storage and transport.
  • Engineering or science graduates looking to enter electric motorsport.
Standards & tools

What you'll work with

  • UN/ECE Regulation No. 100 (vehicle electrical safety)
  • UN Manual of Tests and Criteria, section 38.3 (transport of lithium batteries)
  • IEC 62660-1 (lithium-ion cells for vehicles, performance)
  • IEC 62660-2 (lithium-ion cells, reliability and abuse)
  • ISO 12405-4 (testing of lithium-ion packs)
  • SAE J2464 (battery abuse testing)
  • FIA Formula E Technical Regulations (electric single-seater rules)
  • MATLAB/Simulink
  • GT-SUITE
  • Battery Design Studio
  • COMSOL Multiphysics
Syllabus

6 modules

  1. 1.1How a lithium-ion cell works
  2. 1.2NMC, NCA and LFP chemistries compared
  3. 1.3Graphite and silicon anodes
  4. 1.4Nominal voltage, capacity and energy
  5. 1.5Energy density versus power density
  6. 1.6Internal resistance and voltage drop
  7. 1.7C-rate in charge and discharge
  8. 1.8Cycle and calendar ageing
  9. 1.9Cylindrical, prismatic and pouch formats
  10. 1.10Practical: calculating the energy and power of a cell
  1. 2.1Series-parallel configuration and pack voltage
  2. 2.2Sizing by race energy
  3. 2.3Structure and impact protection
  4. 2.4Electrical insulation and creepage distances
  5. 2.5Interconnections and busbars
  6. 2.6Contactors, fuses and disconnection
  7. 2.7Weight and centre of gravity position
  8. 2.8Standard batteries in Formula E and Extreme E
  9. 2.9Hybrid batteries in LMDh prototypes
  10. 2.10Workshop: conceptual design of an 800 V pack
  1. 3.1Measuring the voltage of each cell
  2. 3.2State of charge (SOC) estimation
  3. 3.3State of health (SOH) estimation
  4. 3.4Passive and active cell balancing
  5. 3.5Current limits according to temperature
  6. 3.6Insulation fault detection
  7. 3.7CAN communication with the control unit
  8. 3.8Data logging and traceability
  9. 3.9Centralised and distributed architectures
  10. 3.10Lab: SOC algorithm by coulomb counting
  1. 4.1Available power versus state of charge
  2. 4.2Voltage drop under full acceleration
  3. 4.3Energy recovery and charge limits
  4. 4.4Energy management in qualifying and the race
  5. 4.5Degradation over the season
  6. 4.6Fast charging at events
  7. 4.7Interpreting BMS data
  8. 4.8Comparing chemistries for motorsport
  9. 4.9Regulatory energy restrictions
  10. 4.10Case study: energy balance of a Formula E race
  1. 5.1Thermal runaway and its propagation
  2. 5.2Mechanical, electrical and thermal abuse tests
  3. 5.3Lithium battery transport tests
  4. 5.4Storage and quarantine of damaged packs
  5. 5.5Vehicle safety indicator lights
  6. 5.6Marshals' rescue protocols
  7. 5.7Extinguishing and managing lithium fires
  8. 5.8End of life and cell recycling
  9. 5.9Documentation for technical scrutineering
  10. 5.10Case study: response plan for a damaged pack
  1. 6.1Definition of vehicle requirements
  2. 6.2Selection of cell chemistry and format
  3. 6.3Pack configuration
  4. 6.4BMS specification
  5. 6.5Preliminary thermal study
  6. 6.6Safety test plan
  7. 6.7Mass and cost analysis
  8. 6.8Logistics and transport plan
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so it fits around your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MATLAB/Simulink, GT-SUITE, Battery Design Studio and COMSOL Multiphysics, in free, academic or evaluation versions. Testing is studied through real procedures: BMS data analysis, laboratory cell testing and safety plans for damaged packs. Assessment is continuous by module, plus the final project.

Standards covered: UN/ECE Regulation No. 100, UN Manual of Tests and Criteria section 38.3, IEC 62660-1, IEC 62660-2, ISO 12405-4, SAE J2464, FIA Formula E Technical Regulations.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of UN/ECE Regulation No. 100, UN 38.3, IEC 62660-1 and IEC 62660-2 applied to real cases, not as a theoretical annex.
Industry software:MATLAB/Simulink, GT-SUITE, Battery Design Studio and COMSOL Multiphysics, in free, academic or evaluation versions.
Final project:a complete racing battery project, from vehicle requirements and cell selection to pack configuration, BMS specification and safety test plan, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Requirements and cell selection
Define the vehicle requirements and select the cell chemistry and format.
Pack configuration
Design the series-parallel configuration of the pack.
BMS and thermal study
Specify the BMS and carry out a preliminary thermal study.
Safety and logistics plan
Plan the safety tests, analyse mass and cost and define the transport logistics.
Final project
Present the report of the racing battery, reviewed by your tutor.
Career opportunities

Where this takes you

Battery engineerBMS engineerHigh-voltage technicianElectrical safety engineerElectric motorsport track engineerBattery logistics manager
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with MATLAB/Simulink, GT-SUITE, Battery Design Studio and COMSOL Multiphysics, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required: you need an internet connection, a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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