Postgraduate DiplomaOff-Road, Special Vehicles & Machinery Applications open

Diploma in Validation of Hydraulic Hybrid Systems

Online postgraduate diploma of 800 hours in validation of hydraulic hybrid systems. 8 modules covering requirements and validation planning, component testing, simulation and virtual testing, hardware in the loop, full-machine testing, safety, reliability and durability, with an assigned technical tutor.

Duration6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Diploma in Validation of Hydraulic Hybrid Systems — studying from Canada

Canada's off-road and heavy machinery sector serves mining, forestry, agriculture and construction, all major contributors to the national economy. Manufacturers and dealers in Ontario, Alberta, Saskatchewan and British Columbia supply equipment for resource extraction and infrastructure. Mining activity in Northern Ontario, Quebec and the territories drives demand for rugged vehicle engineering and maintenance expertise. Engineers work on hydraulics, drivetrains, machine safety and special vehicle design.

Fees for Canada: C$2,790 (Canadian dollar), with instalments and employer sponsorship available.

Relevant bodies in Canada

  • Canadian Standards Association (CSA Group)
  • Mining Association of Canada (MAC)
  • Canadian Agricultural Equipment Association (CAEA)
  • Association of Equipment Manufacturers (AEM) – Canadian members

Typical roles

  • Off-Road Vehicle Engineer
  • Hydraulic Systems Engineer
  • Heavy Equipment Engineer
  • Machinery Safety Engineer

Questions from Canada

Is this programme recognised by professional bodies in Canada for off-road and special vehicle engineering?

SEIUM's qualifications are private, not official state degrees, and are not accredited nationally in Canada. Professional engineering titles are regulated provincially, and vehicle and equipment safety is governed by standards such as those from the CSA and rules from Transport Canada where applicable. Recognition of a private qualification is decided by employers or the relevant body.

What employers in Canada might value this qualification for special vehicles and machinery?

Employers could include mining, forestry, agricultural, construction and specialist vehicle manufacturers across Canada. Each employer decides how much weight to place on a private qualification, and practical experience is often central in these sectors. The final project can demonstrate applied capability, but it does not guarantee any role.

How can I study this while working in Canada, and how is it funded?

The programme is online and in English, so you can study from anywhere in Canada without a student visa. Choose from 300-hour specialist courses, 800-hour postgraduate diplomas or 1,900-hour master's programmes. Fees are payable in instalments, and employer sponsorship is possible, which some Canadian employers offer for job-relevant training.

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Learning outcomes

What you will be able to do

01

Define the validation requirements of hydraulic hybrid systems.

02

Plan verification and validation campaigns.

03

Test hydraulic components in accordance with standards.

04

Validate models and carry out virtual testing.

05

Implement hardware-in-the-loop testing.

06

Run full-machine tests in the field.

07

Demonstrate the safety, reliability and durability of the system.

Profile

Who it's for

  • Validation engineers
  • Hydraulic test engineers
  • HIL engineers
  • Reliability engineers
  • Systems engineers
  • Test laboratory managers
  • Engineering or science graduates looking to move into construction machinery
Standards & tools

What you'll work with

  • ISO 4413:2010 (hydraulic fluid power: safety rules for systems and components)
  • ISO 13849-2 (safety of machinery: validation of safety-related control systems)
  • ISO 4409 (hydraulic pumps and motors: performance testing)
  • ISO 4406 (fluid cleanliness coding)
  • ISO 19014 (functional safety of earth-moving machinery)
  • ISO/IEC 17025 (competence of testing and calibration laboratories)
  • ISO 16750-3 (mechanical loads on electrical equipment in road vehicles)
  • dSPACE SCALEXIO
  • NI VeriStand
  • Simcenter Amesim
  • MATLAB/Simulink
Syllabus

8 modules

  1. 1.1Architectures with accumulators and pump-motors
  2. 1.2Traction and implement hydraulic hybrids
  3. 1.3Recovery and assist functions
  4. 1.4Customer and machine requirements
  5. 1.5Operating modes and transitions
  6. 1.6Mechanical, hydraulic and electrical interfaces
  7. 1.7Risks specific to stored energy
  8. 1.8The V-model development cycle
  9. 1.9Requirement-to-test traceability
  10. 1.10Workshop: requirements matrix for a hybrid system
  1. 2.1Verification and validation strategy
  2. 2.2Levels: component, subsystem and machine
  3. 2.3Test plan and acceptance criteria
  4. 2.4Design of experiments
  5. 2.5Risk analysis to prioritise tests
  6. 2.6Bench and field resources
  7. 2.7Schedule and budget
  8. 2.8Prototype management
  9. 2.9Change management during validation
  10. 2.10Practical exercise: validation plan for a crane hybrid
  1. 3.1Pump and motor testing ISO 4409
  2. 3.2Accumulator and pre-charge testing
  3. 3.3Proportional valve testing
  4. 3.4Leak-tightness and burst testing
  5. 3.5Pressure impulse testing of hoses
  6. 3.6Contamination and cleanliness ISO 4406
  7. 3.7Temperature and viscosity testing
  8. 3.8Efficiency measurement
  9. 3.9Test report
  10. 3.10Lab: efficiency curve of a pump-motor
  1. 4.1System model in Simcenter Amesim
  2. 4.2Model validation with bench data
  3. 4.3Model in the loop
  4. 4.4Software in the loop
  5. 4.5Virtual duty cycle scenarios
  6. 4.6Sensitivity and tolerance analysis
  7. 4.7Fault simulation
  8. 4.8Model-test correlation
  9. 4.9Reducing physical testing
  10. 4.10Practical exercise: correlating a model with measurements
  1. 5.1HIL bench architecture
  2. 5.2dSPACE SCALEXIO and NI VeriStand platforms
  3. 5.3Real-time models
  4. 5.4Electrical fault injection
  5. 5.5Test automation
  6. 5.6Software regression testing
  7. 5.7Requirements coverage
  8. 5.8Results management
  9. 5.9Continuous integration
  10. 5.10Lab: HIL test of the hybrid controller
  1. 6.1Pressure, flow and position instrumentation
  2. 6.2Field data acquisition
  3. 6.3Standardised duty cycles
  4. 6.4Measuring consumption and savings
  5. 6.5Performance testing
  6. 6.6Testing under extreme conditions
  7. 6.7Noise and vibration testing
  8. 6.8Testing with operators
  9. 6.9Field data analysis
  10. 6.10Case study: test campaign in a quarry
  1. 7.1Validation of safety functions ISO 13849-2
  2. 7.2ISO 4413 requirements
  3. 7.3Accelerated durability testing
  4. 7.4Equivalent load profiles
  5. 7.5Weibull failure analysis
  6. 7.6Reliability growth
  7. 7.7Validation of diagnostics
  8. 7.8Test incident management
  9. 7.9Release for production
  10. 7.10Case study: durability report for an accumulator
  1. 8.1System description
  2. 8.2Requirements and risks
  3. 8.3Validation plan
  4. 8.4Bench test design
  5. 8.5HIL scenarios
  6. 8.6Machine testing
  7. 8.7Analysis of results
  8. 8.8Validation conclusions
  9. 8.9Report and presentation
  10. 8.10Final project: final review with your tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so it is compatible with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is dSPACE SCALEXIO, NI VeriStand, Simcenter Amesim and MATLAB/Simulink, in free, academic or evaluation versions. Cases are studied on real procedures for bench validation of reversible pump-motors, HIL testing of hybrid controllers and full-machine field test campaigns. Assessment is continuous by module plus the final project.

Standards covered: ISO 4413:2010, ISO 13849-2, ISO 4409, ISO 4406, ISO 19014, ISO/IEC 17025, ISO 16750-3.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 4413:2010, ISO 13849-2 and ISO 4409 applied to real cases, not as a theoretical annex.
Industry software:dSPACE SCALEXIO, NI VeriStand, Simcenter Amesim, MATLAB/Simulink, in free, academic or evaluation versions.
Final project:A complete validation programme for a hydraulic hybrid system, from requirements and risks to bench tests, HIL scenarios, machine testing and analysis of results, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Requirements and plan
Build the requirements matrix and validation plan for a hybrid system.
Component testing
Obtain the efficiency curve of a pump-motor.
Virtual and HIL testing
Correlate a model with measurements and run a HIL test of the controller.
Field and durability
Plan a quarry test campaign and a durability report for an accumulator.
Final project
A complete validation programme with bench tests, HIL scenarios, machine testing and validation conclusions.
Career opportunities

Where this takes you

Validation engineerHydraulic test engineerHIL engineerReliability engineerSystems engineerTest laboratory manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • An internet connection and a computer able to run the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with dSPACE SCALEXIO, NI VeriStand, Simcenter Amesim, MATLAB/Simulink, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a computer able to run the software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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