Postgraduate DiplomaMotorcycles & 2-Wheelers Applications open

Postgraduate Diploma in E-Bike Engineering: Frames and Motors

Online 800-hour Postgraduate Diploma in E-Bike Engineering: Frames and Motors. 8 modules covering UNE-EN 15194:2017+A1:2023, ISO 4210-6:2023 and SolidWorks. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Postgraduate Diploma in E-Bike Engineering: Frames and Motors — studying from South Africa

Two-wheeler transport is significant in South Africa, both for commuting and for delivery services, and the motorcycle and scooter market has grown steadily. Local assembly and distribution of motorcycles and scooters are supported by importers and manufacturers, and the sector interacts with road safety regulation and licensing. Engineers working on two-wheelers focus on chassis design, braking systems, emissions and rider safety. Growing interest in electric scooters and light mobility is also shaping demand.

Fees for South Africa: R 33 400 (South African rand), with instalments and employer sponsorship available.

Relevant bodies in South Africa

  • National Association of Automobile Manufacturers of South Africa (NAAMSA)
  • South African Bureau of Standards (SABS)
  • Road Traffic Management Corporation (RTMC)

Typical roles

  • Motorcycle Design Engineer
  • Chassis Engineer
  • Vehicle Safety Engineer
  • Light Mobility Engineer

Questions from South Africa

Will a SEIUM qualification be recognised by the professional bodies in South Africa for this area?

SEIUM qualifications are private and not accredited by any South African body, so they are not official state degrees. Professional engineering registration runs through ECSA, and motorcycle-related standards and testing involve bodies such as the SABS. Whether a SEIUM qualification is recognised is for employers or the relevant body to decide, so check before enrolling.

How might this qualification be used by employers in South Africa in the two-wheeler sector?

Motorcycle manufacturers, importers, dealers and component suppliers may value engineering depth in vehicle dynamics, powertrains or design. A private qualification can add to your profile, but it does not carry official status, so its impact depends on employer preference and your existing experience. Speak to potential employers to understand their view.

Can I study this programme alongside full-time work from South Africa, and is there a time zone or language issue?

The programme is fully online and taught in English, so you can study from South Africa without a student visa. Master's programmes require 1,900 hours, postgraduate diplomas 800 hours and specialist courses 300 hours, with an assigned technical tutor. Fees can be paid in instalments and employer sponsorship is possible. Ask SEIUM about time-zone expectations and weekly workload before enrolling.

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Learning outcomes

What you will be able to do

01

Define the architecture of an electric bicycle according to its use and the EPAC legal framework.

02

Select materials and manufacturing processes for frames.

03

Calculate frames and forks for strength, stiffness and fatigue.

04

Plan the mechanical tests required for CE marking.

05

Size hub and mid-drive motors for different usage profiles.

06

Configure assistance control and battery safely.

07

Validate the complete propulsion system integration.

Profile

Who it's for

  • Bicycle design engineer who wants to specialise in E-Bike Engineering: Frames and Motors.
  • Structural calculation engineer who wants to specialise in E-Bike Engineering: Frames and Motors.
  • Electric motor engineer who wants to specialise in E-Bike Engineering: Frames and Motors.
  • Power electronics engineer who wants to specialise in E-Bike Engineering: Frames and Motors.
  • Testing and certification engineer who wants to specialise in E-Bike Engineering: Frames and Motors.
  • E-bike product manager who wants to specialise in E-Bike Engineering: Frames and Motors.
  • Engineering or science graduates looking to enter electric bicycle manufacturing.
Standards & tools

What you'll work with

  • UNE-EN 15194:2017+A1:2023
  • ISO 4210-6:2023
  • ISO 4210-2:2023
  • Regulation (EU) 2023/1230
  • Directive 2006/42/EC
  • EN 50604-1:2016
  • EN 17404:2022
  • Regulation (EU) No 168/2013
Syllabus

8 modules · 800 h

  1. 1.1Typologies: urban, trekking, cargo and mountain
  2. 1.2EPAC versus L1e-B speed pedelec
  3. 1.3Geometry: angles, reach, stack and trail
  4. 1.4Mass distribution and centre of gravity
  5. 1.5Front hub, rear hub or mid-drive motor
  6. 1.6Integrated versus external battery
  7. 1.7Torque, cadence and speed sensors
  8. 1.8Assistance cut-off at 25 km/h
  9. 1.9Market trends and system weight
  10. 1.10Practical: comparison of three commercial architectures
  1. 2.16061 and 7005 aluminium alloys
  2. 2.2Hydroforming and tube tapering
  3. 2.3TIG welding and T6 heat treatment
  4. 2.4Carbon fibre laminates
  5. 2.5Moulding and autoclave curing
  6. 2.6Chromium-molybdenum steel and titanium
  7. 2.7Battery housing integration
  8. 2.8Finishes and corrosion protection
  9. 2.9Quality control in manufacturing
  10. 2.10Case study: material for a cargo bicycle frame
  1. 3.1Pedalling, braking and pothole loads
  2. 3.2Finite element modelling
  3. 3.3Joints and stress concentration
  4. 3.4High-cycle fatigue and S-N curves
  5. 3.5Palmgren-Miner cumulative damage
  6. 3.6Lateral and torsional stiffness
  7. 3.7Topology optimisation of the frame
  8. 3.8Forks, headsets and stems
  9. 3.9Correlation with strain gauges
  10. 3.10Workshop: FEM analysis of a frame with mid-drive motor
  1. 4.1Fatigue from pedalling forces
  2. 4.2Horizontal forces and mass drop
  3. 4.3Fork testing to ISO 4210-6
  4. 4.4Brakes and braking distance
  5. 4.5EN 15194 requirements
  6. 4.6Machinery Directive and Regulation
  7. 4.7Technical file and declaration of conformity
  8. 4.8Test benches and fixtures
  9. 4.9Analysis of in-service failures
  10. 4.10Laboratory: test plan for frame and fork
  1. 5.1Permanent magnet synchronous motors
  2. 5.2Hub motor with and without gearbox
  3. 5.3Mid-drive motor with planetary gearbox
  4. 5.4Torque, power and efficiency curves
  5. 5.5NdFeB magnets and concentrated windings
  6. 5.6Basic electromagnetic design
  7. 5.7Motor thermal management
  8. 5.8Drive unit noise and vibration
  9. 5.9Motor sealing
  10. 5.10Practical: modelling a hub motor with Motor-CAD
  1. 6.1Controller and three-phase inverter
  2. 6.2Vector and block control
  3. 6.3Torque-proportional assistance algorithms
  4. 6.4Speed and power limitation
  5. 6.518650 and 21700 cell packs
  6. 6.6Protection, balancing and state of charge
  7. 6.7Battery safety to EN 50604-1
  8. 6.8Electromagnetic compatibility to EN 17404
  9. 6.9CAN communication and mobile applications
  10. 6.10Laboratory: calibration of the assistance curve
  1. 7.1Motor integration into the frame
  2. 7.2Internal wiring and connectors
  3. 7.3Chain, belt or hub drive transmission
  4. 7.4Hydraulic disc brakes
  5. 7.5Road testing and range
  6. 7.6Durability of the complete system on the bench
  7. 7.7Maintenance and diagnostics
  8. 7.8Anti-tampering measures
  9. 7.9Cost and manufacturability
  10. 7.10Case study: validation of a cargo bicycle
  1. 8.1Product specification
  2. 8.2Architecture and geometry
  3. 8.3Frame design
  4. 8.4Calculation and simulation
  5. 8.5Propulsion system selection
  6. 8.6Battery and electronics
  7. 8.7Test plan
  8. 8.8Cost and manufacturing
  9. 8.9Report and presentation
  10. 8.10Final review with tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM Institute campus, with downloadable material, recorded classes and assigned technical tutor. No fixed timetable: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is SolidWorks, Ansys Mechanical, Ansys Motor-CAD, MATLAB/Simulink, in free, academic or evaluation versions. Testing is studied through real procedures: finite element analysis of a frame with mid-drive motor, certification test plan for frame and fork, and calibration of the assistance curve with a torque sensor. Assessment is continuous per module, plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry Mentored:teachers with experience in training, , eVTOL/UAM and flight test.
Flexible modality(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Product specification

Define the architecture of an electric bicycle according to its use and the EPAC legal framework.

Architecture and geometry

Select materials and manufacturing processes for frames.

Frame design

Calculate frames and forks for strength, stiffness and fatigue.

Calculation and simulation

Plan the mechanical tests required for CE marking.

Propulsion system selection

Size hub and mid-drive motors for different usage profiles.

Career opportunities

Where this takes you

Bicycle design engineerStructural calculation engineerElectric motor engineerPower electronics engineerTesting and certification engineerE-bike product manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 hours in total, spread over 6 to 8 months. That is between 10 and 15 hours per week on average, compatible with full-time work.

You will work with SolidWorks, Ansys Mechanical, Ansys Motor-CAD, MATLAB/Simulink. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An own diploma issued by SEIUM Institute upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the advanced programme. Check the recognition policy when you enrol.

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