CourseOff-Road, Special Vehicles & Machinery Applications open

Crash Testing of Special Vehicles Course

300-hour online course in crash testing of special vehicles. 6 modules covering UNECE Regulation No. 66 (strength of bus superstructures), UNECE Regulation No. 29 (occupant protection in commercial vehicle cabs) and LS-DYNA. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate

Crash Testing of Special Vehicles Course — studying from the United Kingdom

Off-road, special vehicles and heavy machinery are important to the United Kingdom's manufacturing and agriculture sectors. Companies in the Midlands, the North East and Scotland produce construction equipment, agricultural machinery, specialist vehicles and mining equipment. JCB, headquartered in Staffordshire, is a prominent example, alongside many specialist suppliers. Engineers work on hydraulics, powertrain, chassis and control systems, meeting regulatory and safety requirements for working machines.

Fees for the United Kingdom: £664 (Pound sterling), with instalments and employer sponsorship available.

Relevant bodies in the United Kingdom

  • Agricultural Engineers Association (AEA)
  • Construction Equipment Association (CEA)
  • Health and Safety Executive (HSE)
  • Institution of Mechanical Engineers (IMechE)

Typical roles

  • Off-Highway Vehicle Engineer
  • Hydraulics Engineer
  • Agricultural Machinery Engineer
  • Construction Machinery Design Engineer

Questions from the United Kingdom

Are there UK professional bodies that recognise off-road and specialist vehicle engineering training?

Relevant UK bodies include the Institution of Mechanical Engineers, the Institute of the Motor Industry and the Institution of Agricultural Engineers. Recognition for membership usually depends on accredited qualifications and experience. SEIUM's courses are private and not accredited by any national body, so the relevant institution would decide independently whether to accept any of the training.

Will UK employers in construction, agriculture or specialist vehicles value this qualification?

Employers in these sectors often prioritise practical skills, machinery experience and familiarity with safety standards. A private online qualification may strengthen an application where it evidences specialist knowledge, particularly through a final project, but its value is decided by each employer. Ask prospective employers how they regard such training.

Can I study alongside work in the UK, and how are fees handled?

Programmes are fully online, taught in English and fit around work schedules, with an assigned technical tutor for guidance. Study ranges from 300 to 1,900 hours depending on the programme. Fees are payable in instalments, and employer sponsorship is possible. No visa is needed because you study from within the UK.

Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Identify occupant protection requirements for special vehicles.

02

Apply biomechanical injury criteria in safety assessment.

03

Plan impact, sled and rollover tests with their instrumentation.

04

Build crash simulation models and correlate them with test results.

05

Size the restraint of equipment and loads against crash decelerations.

06

Prepare the certification documentation for a special vehicle.

07

Propose passive safety improvements for a bodied vehicle.

Profile

Who it's for

  • Passive safety engineer seeking to specialise in Crash Testing of Special Vehicles.
  • Crash simulation engineer seeking to specialise in Crash Testing of Special Vehicles.
  • Impact test laboratory technician seeking to specialise in Crash Testing of Special Vehicles.
  • Special vehicle homologation engineer seeking to specialise in Crash Testing of Special Vehicles.
  • Bodywork engineer seeking to specialise in Crash Testing of Special Vehicles.
  • Technical manager of a bodybuilder seeking to specialise in Crash Testing of Special Vehicles.
  • Engineering or science graduates seeking to enter special vehicle bodybuilding companies.
Standards & tools

What you'll work with

  • UNECE Regulation No. 66 (strength of bus superstructures)
  • UNECE Regulation No. 29 (occupant protection in commercial vehicle cabs)
  • UNECE Regulation No. 14 (safety belt anchorages)
  • UNECE Regulation No. 80 (seats of large passenger vehicles)
  • ISO 6487 (instrumentation in impact tests)
  • EN 1789 (ambulances and their equipment)
  • EN 12195-1 (load restraint on road vehicles)
  • ISO 27956 (load restraint in vans)
Syllabus

6 modules · 300 h

  1. 1.1What is meant by a special or purpose-built vehicle
  2. 1.2Ambulances, service vehicles and bodied vehicles
  3. 1.3Heavy and industrial-use vehicles
  4. 1.4Homologation framework applicable to each case
  5. 1.5Small-series vehicles and individual approval
  6. 1.6Obligations of the bodybuilder and the converter
  7. 1.7Occupant and load protection
  8. 1.8Added elements and their anchorage
  9. 1.9Vehicle documentation and file
  10. 1.10Workshop: identifying requirements for a bodied vehicle
  1. 2.1Injury mechanisms in an impact
  2. 2.2Accelerations, pulses and duration
  3. 2.3Anthropomorphic test devices and their instrumentation
  4. 2.4Head, chest and neck injury criteria
  5. 2.5Restraint systems and their function
  6. 2.6Effect of the bodywork’s additional weight
  7. 2.7Occupants in non-conventional positions
  8. 2.8Protection of personnel travelling in the compartment
  9. 2.9Limits of the criteria applied
  10. 2.10Practice: interpreting test curves
  1. 3.1Full vehicle test versus sled test
  2. 3.2Design of the deceleration pulse
  3. 3.3Installation of the equipment and the test device
  4. 3.4Instrumentation: accelerometers and load cells
  5. 3.5High-speed cameras and image analysis
  6. 3.6Repeatability and control of conditions
  7. 3.7Testing of seat and stretcher anchorages
  8. 3.8Testing of load and equipment restraint
  9. 3.9Acceptance and rejection criteria
  10. 3.10Practice: sled test plan
  1. 4.1Finite element modelling of the bodywork
  2. 4.2Material and joint models
  3. 4.3Test device models and their validity
  4. 4.4Simulation of the pulse and environment
  5. 4.5Correlation between simulation and test
  6. 4.6Using simulation for preliminary sizing
  7. 4.7Reducing the number of physical tests
  8. 4.8Bodywork variants and revalidation
  9. 4.9Calculation documentation
  10. 4.10Practice: comparing simulated and tested results
  1. 5.1Inertial forces under braking and in impact
  2. 5.2Calculation of anchorages and reinforcements
  3. 5.3Restraint of medical and other equipment
  4. 5.4Cabinets, drawers and secure closures
  5. 5.5Projectable elements in the cabin
  6. 5.6Testing of components and assemblies
  7. 5.7Standards applicable to restraint
  8. 5.8Verification in the finished vehicle
  9. 5.9Operating instructions for personnel
  10. 5.10Practice: calculating the anchorage of a piece of equipment
  1. 6.1Test reports and their content
  2. 6.2Technical services and laboratories
  3. 6.3Homologation of the converted vehicle
  4. 6.4Marking, plates and documentation
  5. 6.5Market surveillance and recall campaigns
  6. 6.6Responsibility of the bodybuilder and the base manufacturer
  7. 6.7Cost and timescales of the validation process
  8. 6.8Common errors in converted vehicles
  9. 6.9Managing design changes
  10. 6.10Final project: validation plan for a special vehicle
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetable: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is LS-DYNA, ESI Virtual Performance Solution (PAM-CRASH), MADYMO, NI DIAdem, in free, academic or evaluation versions. Tests are studied using real sled test procedures with anchorages and seats, rollover tests of superstructures, and correlation between physical testing and simulation. Assessment is continuous by module plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented final project:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Test reports and their content

Identify occupant protection requirements for special vehicles.

Technical services and laboratories

Apply biomechanical injury criteria in safety assessment.

Homologation of the converted vehicle

Plan impact, sled and rollover tests with their instrumentation.

Marking, plates and documentation

Build crash simulation models and correlate them with test results.

Market surveillance and recall campaigns

Size the restraint of equipment and loads against crash decelerations.

Career opportunities

Where this takes you

Passive safety engineerCrash simulation engineerImpact test laboratory technicianSpecial vehicle homologation engineerBodywork engineerTechnical manager of a bodybuilder
Admissions & scholarships

Requirements

  • No prior degree is required.
  • Internet connection and a computer capable of running the programme’s software.
  • Sufficient Spanish to follow technical regulatory reading.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours, spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

You work with LS-DYNA, ESI Virtual Performance Solution (PAM-CRASH), MADYMO, NI DIAdem. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An own diploma from SEIUM on passing the continuous assessment and the integrating project. It is in-house training, not an official Ministry qualification.

Yes. Modules passed in a course or postgraduate diploma in the same area are credited towards the advanced programme. Please check the credit transfer policy when you enrol.

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