Postgraduate DiplomaRobotics, Automation & Control Applications open

Diploma in Batch Automation and Clean Utilities

Online postgraduate diploma of 800 hours in batch automation and clean utilities: 8 modules covering batch process control, recipe and phase design, DCS and PLC implementation, batch records and traceability, pharmaceutical water, pure steam, gases and clean air, and clean utilities automation under ANSI/ISA-88.00.01-2010, IEC 61512-1 and ANSI/ISA-88.00.02-2001, with an assigned technical tutor.

Duration6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Diploma in Batch Automation and Clean Utilities — studying from Singapore

Singapore is a leading robotics and automation centre, with strong activity in logistics automation, industrial robotics and smart manufacturing. The Agency for Science, Technology and Research and Nanyang Technological University support robotics research, while the Economic Development Board promotes automation adoption. Engineers work on control systems, industrial automation, mobile robots and warehouse systems. Employers include multinational automation suppliers, logistics operators and manufacturers modernising their plants.

Fees for Singapore: S$2,130 (Singapore dollar), with instalments and employer sponsorship available.

Relevant bodies in Singapore

  • Agency for Science, Technology and Research (A*STAR)
  • Economic Development Board (EDB)
  • Nanyang Technological University (Robotics Research Centre)
  • Robotics Society Singapore

Typical roles

  • Robotics Engineer
  • Automation Engineer
  • Control Systems Engineer
  • Systems Integration Engineer

Questions from Singapore

Will this qualification be recognised by professional bodies in Singapore?

SEIUM's qualifications are private, not official state degrees, and are not accredited by any national body in Singapore. Engineers in Singapore can seek Professional Engineer status through the Professional Engineers Board, and the Institution of Engineers Singapore is a professional body for engineers. Recognition of a private qualification is decided by employers or the relevant body.

How might this training be used by employers in Singapore?

Singapore's manufacturing, logistics, electronics and smart-facility sectors use automation and control systems extensively, so these skills may suit roles in systems integration, controls engineering or automation support. The programme does not guarantee employment. Employers will usually look at your practical projects and experience alongside the qualification.

Can I study this alongside a full-time job, and can my employer help fund it?

Study is entirely online and in English, with an assigned technical tutor, so you can fit it around a job in Singapore. Master's programmes take 1,900 hours, postgraduate diplomas 800 hours and specialist courses 300 hours. Fees can be paid in instalments, and employer sponsorship is possible; automation teams in many firms may support relevant training.

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Learning outcomes

What you will be able to do

01

Apply the ISA-88 physical and procedural models.

02

Design modular, reusable recipes and phases.

03

Implement batch phases in DCS and PLC systems.

04

Manage electronic batch records and material genealogy.

05

Control pharmaceutical water systems in line with the European Pharmacopoeia.

06

Automate pure steam, gases and cleanroom HVAC.

07

Integrate clean utilities into GMP monitoring systems.

Profile

Who it's for

  • Batch process control engineers.
  • Pharmaceutical automation engineers.
  • Utilities engineers.
  • DCS specialists.
  • MES systems engineers.
  • Plant engineering managers.
  • Engineering or science graduates seeking to move into the pharmaceutical industry.
Standards & tools

What you'll work with

  • ANSI/ISA-88.00.01-2010 (batch control models and terminology)
  • IEC 61512-1 (batch control models and terminology)
  • ANSI/ISA-88.00.02-2001 (batch data structures and recipe guidelines)
  • European Pharmacopoeia monograph 0169 (water for injections)
  • EudraLex Volume 4 Annex 1 (manufacture of sterile medicinal products)
  • ISO 14644-1:2015 (cleanroom classification)
  • EN 285:2015 (large steam sterilisers)
  • ISPE Baseline Guide Water and Steam Systems (pharmaceutical water and steam design)
  • Siemens SIMATIC BATCH
  • Rockwell FactoryTalk Batch
  • Emerson DeltaV Batch
  • AVEVA Batch Management
  • OSIsoft PI System
Syllabus

8 modules

  1. 1.1Continuous, discrete and batch processes
  2. 1.2ISA-88 physical model
  3. 1.3Procedural and control models
  4. 1.4Units, equipment modules and control modules
  5. 1.5Phase states and modes
  6. 1.6General, site, master and control recipes
  7. 1.7Separation between recipe and equipment
  8. 1.8Batch system architectures
  9. 1.9Benefits of modularity
  10. 1.10Case study: ISA-88 physical model of a syrup plant
  1. 2.1Definition of equipment phases
  2. 2.2Recipe parameters and formulas
  3. 2.3Unit procedures and operations
  4. 2.4Transitions and conditions
  5. 2.5Dynamic unit allocation
  6. 2.6Material management and dosing
  7. 2.7Integrated cleaning recipes
  8. 2.8Recipe editors in SIMATIC BATCH and FactoryTalk Batch
  9. 2.9Recipe versioning and approval
  10. 2.10Workshop: master recipe for a blend with three phases
  1. 3.1Programming phases in the controller
  2. 3.2PLI interface between phase and batch manager
  3. 3.3Arbitration of shared resources
  4. 3.4Exception and hold management
  5. 3.5Alarms and messages per phase
  6. 3.6HMI integration
  7. 3.7Phase simulation
  8. 3.8Batch software testing
  9. 3.9Functional documentation
  10. 3.10Laboratory: heating phase with ISA-88 states
  1. 4.1Electronic batch record (EBR)
  2. 4.2Parameter historisation
  3. 4.3Material genealogy
  4. 4.4Integration with MES and ERP
  5. 4.5Review by exception
  6. 4.6Data integrity in batch records
  7. 4.7Electronic signatures in operations
  8. 4.8Batch reports
  9. 4.9Parametric release
  10. 4.10Practical exercise: electronic batch report with deviations
  1. 5.1Purified water and water for injections grades
  2. 5.2European Pharmacopoeia monographs
  3. 5.3Pretreatment and reverse osmosis
  4. 5.4Electrodeionisation and distillation
  5. 5.5Distribution loops and temperature
  6. 5.6Thermal and ozone sanitisation
  7. 5.7TOC and conductivity monitoring
  8. 5.8Hygienic loop design
  9. 5.9Water system qualification
  10. 5.10Case study: control of a purified water loop
  1. 6.1Clean steam generation
  2. 6.2Steam quality according to EN 285
  3. 6.3Compressed air for product contact
  4. 6.4Nitrogen and process gases
  5. 6.5HVAC systems for cleanrooms
  6. 6.6Cleanroom classification according to ISO 14644-1
  7. 6.7Differential pressures and cascades
  8. 6.8Environmental monitoring
  9. 6.9BMS and EMS systems
  10. 6.10Practical exercise: pressure cascade control logic
  1. 7.1Control of water and steam generators
  2. 7.2Control loops and tuning
  3. 7.3Critical alarms and their management
  4. 7.4Integration of utilities into the DCS
  5. 7.5GMP records for utilities
  6. 7.6Predictive maintenance of utilities
  7. 7.7Energy efficiency in utilities
  8. 7.8Qualification of monitoring systems
  9. 7.9Change management in utilities
  10. 7.10Case study: integrating utilities into a monitoring system
  1. 8.1Description of the process and product
  2. 8.2Proposed ISA-88 model
  3. 8.3Recipe and phase design
  4. 8.4Implementation and simulation
  5. 8.5Batch record and traceability
  6. 8.6Clean utilities design
  7. 8.7Qualification plan
  8. 8.8Evaluation of results
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

Training is 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, making it compatible with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Siemens SIMATIC BATCH, Rockwell FactoryTalk Batch, Emerson DeltaV Batch, AVEVA Batch Management and OSIsoft PI System, in free, academic or evaluation versions. Tests are studied on real procedures: design of an ISA-88 master recipe, programming phases with standardised states, and control and monitoring of a purified water loop. Assessment is continuous by module plus the final project.

Standards covered: ANSI/ISA-88.00.01-2010, IEC 61512-1, ANSI/ISA-88.00.02-2001, European Pharmacopoeia monograph 0169, EudraLex Volume 4 Annex 1, ISO 14644-1:2015, EN 285:2015, ISPE Baseline Guide Water and Steam Systems.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISA-88, IEC 61512-1, the European Pharmacopoeia and ISO 14644-1 applied to real cases, not as a theoretical annex.
Industry software:Siemens SIMATIC BATCH, Rockwell FactoryTalk Batch, Emerson DeltaV Batch, AVEVA Batch Management and OSIsoft PI System, in free, academic or evaluation versions.
Final project:an ISA-88 batch automation design with recipes, phases, batch record and clean utilities for a real process, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

ISA-88 model
Describe the process and product and propose its ISA-88 physical and procedural model.
Recipe and phase design
Design the master recipe and the modular equipment phases.
Implementation and simulation
Implement and simulate the phases with batch record and traceability.
Clean utilities design
Design the clean utilities and their qualification plan.
Final project
Evaluate the results and present the report to your tutor.
Career opportunities

Where this takes you

Batch process control engineerPharmaceutical automation engineerUtilities engineerDCS specialistMES systems engineerPlant engineering manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Siemens SIMATIC BATCH, Rockwell FactoryTalk Batch, Emerson DeltaV Batch, AVEVA Batch Management and OSIsoft PI System, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a computer capable of running the software, and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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