Postgraduate DiplomaRobotics, Automation & Control Applications open

Postgraduate Diploma in Integration with Drives/IO-Link and Safety PLC

800-hour online Postgraduate Diploma in Integration with Drives/IO-Link and Safety PLC. 8 modules covering ISO 13849-1, ISO 13849-2 and Siemens TIA Portal with Safety Advanced. Assigned tutor and enrolment open.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Select and parameterise industrial electric drives.

02

Integrate drives into industrial networks using standard profiles.

03

Configure sensors and actuators with IO-Link.

04

Calculate the performance level of safety functions.

05

Programme safety PLCs with PROFIsafe and FSoE communications.

06

Apply safety functions integrated in drives.

07

Validate the safe integration of drives, IO-Link and Safety PLCs.

Profile

Who it's for

  • Automation engineer looking to specialise in Integration with Drives/IO-Link and Safety PLC.
  • Machinery safety engineer looking to specialise in Integration with Drives/IO-Link and Safety PLC.
  • Drives technician looking to specialise in Integration with Drives/IO-Link and Safety PLC.
  • Safety PLC programmer looking to specialise in Integration with Drives/IO-Link and Safety PLC.
  • Systems integrator looking to specialise in Integration with Drives/IO-Link and Safety PLC.
  • Commissioning engineer looking to specialise in Integration with Drives/IO-Link and Safety PLC.
  • Graduates in engineering or science looking to enter machinery manufacturing.
Standards & tools

What you'll work with

  • ISO 13849-1
  • ISO 13849-2
  • IEC 62061
  • IEC 61800-5-2
  • IEC 61131-9
  • IEC 61784-3
  • ISO 12100
  • IEC 61800-7
Syllabus

8 modules · 800 h

  1. 1.1Asynchronous and synchronous motors
  2. 1.2Variable frequency drives and scalar control
  3. 1.3Vector control and direct torque control
  4. 1.4Servo drives and feedback
  5. 1.5Encoders and resolvers
  6. 1.6Braking and regenerative energy
  7. 1.7Electromagnetic compatibility in drives
  8. 1.8Drive sizing
  9. 1.9Load cycles and motor selection
  10. 1.10Practical: parameterisation of a variable frequency drive
  1. 2.1PROFIdrive and CiA 402 profiles
  2. 2.2Standard and proprietary telegrams
  3. 2.3Integration in PROFINET and EtherCAT
  4. 2.4PLCopen Motion function blocks
  5. 2.5Synchronised axes and electronic cams
  6. 2.6Commissioning with manufacturer software
  7. 2.7Drive diagnostics over the network
  8. 2.8Parameter recipe management
  9. 2.9Torque and speed control from the PLC
  10. 2.10Laboratory: positioning control via PROFIdrive
  1. 3.1Master-device architecture in IO-Link
  2. 3.2Communication modes and speeds
  3. 3.3Process and service data
  4. 3.4IODD description files
  5. 3.5Parameterisation and device replacement
  6. 3.6Communication with IO-Link Wireless
  7. 3.7Integration in PLCs and higher-level systems
  8. 3.8IO-Link device diagnostics
  9. 3.9Smart sensors and condition data
  10. 3.10Workshop: configuring IO-Link sensors
  1. 4.1Machine risk assessment
  2. 4.2Required performance level (PLr)
  3. 4.3Safety categories and architectures
  4. 4.4SIL integrity level per IEC 62061
  5. 4.5PFHd calculation
  6. 4.6Common cause failures
  7. 4.7Diagnostic coverage
  8. 4.8SISTEMA calculation tool
  9. 4.9Safety software validation
  10. 4.10Practical: PL calculation of a stop function
  1. 5.1Safety PLC architecture
  2. 5.2Safety programming with certified blocks
  3. 5.3PROFIsafe and FSoE
  4. 5.4Safe communications with CIP Safety
  5. 5.5Separation of standard and safety programs
  6. 5.6Signing and verification of the safety program
  7. 5.7Networked safety devices
  8. 5.8Safe maintenance mode
  9. 5.9Muting functions and light barriers
  10. 5.10Laboratory: safety program with PROFIsafe
  1. 6.1Safe Torque Off (STO)
  2. 6.2Safe Stop 1 and Safe Stop 2
  3. 6.3Safely Limited Speed (SLS)
  4. 6.4Safe Operating Stop
  5. 6.5Safe Direction and Safe Position
  6. 6.6Activation of functions via safe network
  7. 6.7Acceptance of drive functions
  8. 6.8Safety functions per IEC 61800-5-2
  9. 6.9Safe encoders and certified feedback
  10. 6.10Case study: safely limited speed on a machine
  1. 7.1Safety validation plan
  2. 7.2Functional safety testing
  3. 7.3Validation documentation
  4. 7.4CE marking and technical file
  5. 7.5Change management in safety systems
  6. 7.6Integration of drives, IO-Link and safety
  7. 7.7Coordinated commissioning
  8. 7.8Staff training
  9. 7.9Periodic testing and inspection records
  10. 7.10Case study: validation of a cell with safe drives
  1. 8.1Machine and risk analysis
  2. 8.2Drive architecture
  3. 8.3IO-Link sensor network
  4. 8.4Safety concept
  5. 8.5Safety PLC programming
  6. 8.6Safety functions in drives
  7. 8.7Safety validation
  8. 8.8Analysis of results
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and assigned technical tutor. No fixed schedules: the student advances at his own pace within the call, which allows him to make it compatible with the work.

Each module combines theory, guided reading of the original norm and applied exercises. The work software is Siemens TIA Portal with Safety Advanced, System (IFA), Siemens StartDrive, Beckhoff TwinSAFE, IO-Link Device Tool, in free, academic or evaluation versions. The tests are studied on real servo drive integration procedures with security functions, configuration of IO-Link sensor networks, validation of safety functions on machines. The evaluation is continuous by module plus the final integrator project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor test bench, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-driven final project:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format:(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Machine and risk analysis

Select and parameterise industrial electric drives.

Drive architecture

Integrate drives into industrial networks using standard profiles.

IO-Link sensor network

Configure sensors and actuators with IO-Link.

Safety concept

Calculate the performance level of safety functions.

Safety PLC programming

Programme safety PLCs with PROFIsafe and FSoE communications.

Career opportunities

Where this takes you

Automation engineerMachinery safety engineerDrives technicianSafety PLC programmerSystems integratorCommissioning engineer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme software.
  • Sufficient level of Spanish to follow the reading of technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme is 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours a week, compatible with a full-time job.

You will work with Siemens TIA Portal with Safety Advanced, SISTEMA (IFA), Siemens Startdrive, Beckhoff TwinSAFE, IO-Link Device Tool. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma upon passing continuous assessment and the integrating project. This is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the advanced programme. Consult the recognition policy when enrolling.

Postgraduate Diploma in Integration with Drives/IO-Link and Safety PLCEnrol
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