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Postgraduate Diploma in Expedition Preparation and On-Route Reliability

Online 800-hour Postgraduate Diploma in Expedition Preparation and On-Route Reliability. 8 modules covering IEC 60812 (failure mode and effects analysis, FMEA), IEC 61025 (fault tree analysis) and ReliaSoft Weibull++. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Plan an expedition, taking into account route, weather, logistics and range.

02

Apply FMEA and reliability analysis techniques to the vehicle.

03

Mechanically prepare the vehicle and define the critical spares kit.

04

Diagnose and repair common breakdowns in field conditions.

05

Manage safety risks and the human factor during the route.

06

Design validation tests prior to departure.

07

Organise the technical and documentary management during the expedition.

Profile

Who it's for

  • Reliability engineer wishing to specialise in Expedition Preparation and On-Route Reliability.
  • Expedition vehicle preparer wishing to specialise in Expedition Preparation and On-Route Reliability.
  • Expedition technical manager wishing to specialise in Expedition Preparation and On-Route Reliability.
  • Rally raid service mechanic wishing to specialise in Expedition Preparation and On-Route Reliability.
  • Logistics planner wishing to specialise in Expedition Preparation and On-Route Reliability.
  • Fleet manager in remote environments wishing to specialise in Expedition Preparation and On-Route Reliability.
  • Graduates in engineering or sciences seeking to enter rally raid.
Standards & tools

What you'll work with

  • IEC 60812 (failure mode and effects analysis, FMEA)
  • IEC 61025 (fault tree analysis)
  • SAE JA1011 (reliability-centred maintenance)
  • UNE-EN 13306 (maintenance terminology)
  • ISO 31000 (risk management)
  • Royal Decree 2822/1998 (General Vehicle Regulation)
Syllabus

8 modules · 800 h

  1. 1.1Expedition types: desert, mountain and jungle
  2. 1.2Route, weather and terrain analysis
  3. 1.3Legal requirements and customs: carnet de passages
  4. 1.4Fuel, water and provisions range
  5. 1.5Spare parts logistics and support points
  6. 1.6Communications: satellite, HF and VHF
  7. 1.7Contingency and evacuation plans
  8. 1.8Insurance and on-route assistance
  9. 1.9Budget and schedule
  10. 1.10Workshop: route plan for a trans-Saharan crossing
  1. 2.1Reliability, MTBF and failure rate
  2. 2.2Bathtub curve in ageing vehicles
  3. 2.3Weibull distribution in components
  4. 2.4Failure mode analysis by subsystem
  5. 2.5Single points of failure
  6. 2.6Redundancy and critical spares
  7. 2.7Field data from previous expeditions
  8. 2.8Reliability versus weight and cost
  9. 2.9Preventive versus corrective maintenance
  10. 2.10Practical: Weibull analysis of alternator failures
  1. 3.1Engine: cooling, filtration and raised air intake
  2. 3.2Transmission and underbody protection
  3. 3.3Suspension for load and terrain
  4. 3.4Brakes and their behaviour on descents
  5. 3.5Tyres, pressures and repair
  6. 3.6Auxiliary tanks and fuel filtration
  7. 3.7Electrical system and dual battery
  8. 3.8Winches and recovery points
  9. 3.9Weight distribution and centre of gravity
  10. 3.10Workshop: preparation sheet for a classic off-roader
  1. 4.1Tool kit and its optimisation
  2. 4.2Minimum spares by system
  3. 4.3Fault diagnosis without equipment
  4. 4.4Temporary chassis and suspension repairs
  5. 4.5Puncture and rim repair
  6. 4.6Frequent electrical faults and solutions
  7. 4.7Contaminated fuel and its treatment
  8. 4.8Overheating and coolant leaks
  9. 4.9Emergency welding with batteries
  10. 4.10Practical: field breakdown simulation
  1. 5.1Expedition risk assessment
  2. 5.2First aid in remote areas
  3. 5.3GNSS navigation and map backup
  4. 5.4Driving on sand, mud and water crossings
  5. 5.5Safe vehicle recovery
  6. 5.6Driver fatigue and shifts
  7. 5.7Group management and decision-making
  8. 5.8Exposure to extreme heat and cold
  9. 5.9Communication and tracking protocols
  10. 5.10Case study: analysis of an expedition incident
  1. 6.1Test plan before departure
  2. 6.2Running-in and verification of new components
  3. 6.3Maximum load tests
  4. 6.4Temperature and altitude tests
  5. 6.5Departure checklist
  6. 6.6Data logging and simple telemetry
  7. 6.7Correction of detected defects
  8. 6.8Luggage and stowage validation
  9. 6.9Final documentary review
  10. 6.10Practical: test protocol on an off-road circuit
  1. 7.1Daily vehicle inspections
  2. 7.2Consumption and mileage records
  3. 7.3Fluid level and leak control
  4. 7.4Intermediate maintenance on the route
  5. 7.5Management of consumed spares
  6. 7.6Decisions in the event of serious breakdowns
  7. 7.7Environmental impact and conduct on the route
  8. 7.8Post-expedition reliability report
  9. 7.9Lessons learned
  10. 7.10Case study: technical log of a real expedition
  1. 8.1Route definition and objectives
  2. 8.2Vehicle reliability analysis
  3. 8.3Mechanical preparation plan
  4. 8.4Spares and tool kit
  5. 8.5Safety and communications plan
  6. 8.6Pre-test plan
  7. 8.7Budget and logistics
  8. 8.8On-route management plan
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

Training 100 % online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is ReliaSoft Weibull++, Garmin BaseCamp, Microsoft Project, advanced Excel, in free, academic or evaluation versions. Tests are studied using real pre-expedition endurance test procedures, OBD diagnosis on the route and field repair simulations. Assessment is continuous, per module, plus the final integrative project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented final project:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Route definition and objectives

Plan an expedition, taking into account route, weather, logistics and range.

Vehicle reliability analysis

Apply FMEA and reliability analysis techniques to the vehicle.

Mechanical preparation plan

Mechanically prepare the vehicle and define the critical spares kit.

Spares and tool kit

Diagnose and repair common breakdowns in field conditions.

Safety and communications plan

Manage safety risks and the human factor during the route.

Career opportunities

Where this takes you

Reliability engineerExpedition vehicle preparerExpedition technical managerRally raid service mechanicLogistics plannerFleet manager in remote environments
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow technical regulatory documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours, spread over 6 to 8 months. That is an average of 10 to 15 hours a week, compatible with a full-time job.

The programme uses ReliaSoft Weibull++, Garmin BaseCamp, Microsoft Project and advanced Excel. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An SEIUM in-house diploma upon passing the continuous assessment and the integrative project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Check the recognition policy when you enrol.

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