Postgraduate DiplomaAutomotive & Motorsport Applications open

Postgraduate Diploma in Surface Finish and Form Control

Online Postgraduate Diploma of 800 h in Surface Finish and Form Control. 8 modules covering ISO 21920 surface texture: profile, ISO 25178 surface texture: areal and Digital Surf MountainsMap. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Postgraduate Diploma in Surface Finish and Form Control — studying from New Zealand

New Zealand has a modest automotive industry, with most vehicle engineering centred on aftermarket parts, commercial vehicle body building, and the import and distribution of vehicles. Motorsport is a significant sector, with Hamilton and the Waikato region hosting a dense cluster of racing teams and engineering firms, and the Motorsport New Zealand body governing the national championships. Automotive engineers commonly work for importers, dealer networks, fleet operators and specialist fabrication businesses, and the sector also serves the country's large agricultural vehicle market.

Fees for New Zealand: NZ$2,960 (New Zealand dollar), with instalments and employer sponsorship available.

Relevant bodies in New Zealand

  • Motorsport New Zealand
  • New Zealand Transport Agency Waka Kotahi
  • Motor Trade Association (MTA)

Typical roles

  • Automotive Engineer
  • Vehicle Dynamics Engineer
  • Motorsport Race Engineer
  • Vehicle Compliance Engineer

Questions from New Zealand

Is automotive engineering a regulated title in New Zealand, and which bodies matter here?

The title Chartered Professional Engineer is regulated and administered by Engineering New Zealand, which sets competence standards for registration. Vehicle standards and certification in New Zealand are overseen by the NZ Transport Agency Waka Kotahi. SEIUM's qualifications are private and not accredited by a national body, so recognition by employers or Engineering New Zealand is not something SEIUM can promise.

What kinds of automotive and motorsport employers hire engineers in New Zealand?

New Zealand's automotive sector includes vehicle importers, workshops and fleet operators, motorsport teams and specialist fabrication and engineering firms, along with companies supplying parts and servicing. Roles often reward hands-on experience and clear technical reporting. A private qualification can support an application, but whether an employer values it is their decision and cannot be assumed.

How much time does a programme need, and can an employer help fund it?

Specialist courses take about 300 hours, postgraduate diplomas 800 hours and master's programmes 1,900 hours, all online in English with an assigned technical tutor and a final project. Fees are payable in instalments, and employer sponsorship is possible. Choose a pace you can sustain alongside work, and check with your employer early about any funding or study leave arrangements.

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Learning outcomes

What you will be able to do

01

Specify surface finish on drawings according to ISO standards.

02

Measure and evaluate profile roughness parameters.

03

Characterise 3D texture using areal parameters.

04

Select finishing processes according to the function of the part.

05

Measure form errors using appropriate methods.

06

Establish finish control plans in production.

07

Relate surface integrity to fatigue, friction and wear.

Profile

Who it's for

  • Metrology engineer who wants to specialise in Surface Finish and Form Control.
  • Manufacturing process engineer who wants to specialise in Surface Finish and Form Control.
  • Surface laboratory technician who wants to specialise in Surface Finish and Form Control.
  • Quality engineer who wants to specialise in Surface Finish and Form Control.
  • Tribology engineer who wants to specialise in Surface Finish and Form Control.
  • Finishing manager who wants to specialise in Surface Finish and Form Control.
  • Graduates in engineering or sciences seeking to enter a competitive field.
Standards & tools

What you'll work with

  • ISO 21920 surface texture: profile
  • ISO 25178 surface texture: areal
  • ISO 1302 indication of surface finish
  • ISO 1101:2017 geometrical tolerances
  • ISO 12181 roundness
  • ISO 12781 flatness
  • ISO 4287 profile parameters
Syllabus

8 modules · 800 h

  1. 1.1Concept of surface integrity
  2. 1.2Roughness, waviness and form
  3. 1.3Affected layer and residual stresses
  4. 1.4Microhardness and metallurgical alterations
  5. 1.5Influence on fatigue and wear
  6. 1.6Functional surfaces in motorsport
  7. 1.7Friction and lubrication according to texture
  8. 1.8Corrosion and finish
  9. 1.9Specification on drawings
  10. 1.10Workshop: reading finish indications on drawings
  1. 2.1Primary, waviness and roughness profiles
  2. 2.2Gaussian filters and cut-off lengths
  3. 2.3Ra, Rz and Rq parameters
  4. 2.4Material parameters Rmr and Rk
  5. 2.5Abbott-Firestone curve
  6. 2.6New ISO 21920 standard
  7. 2.7Common specification errors
  8. 2.8Relationship between process and roughness
  9. 2.9Typical values by process
  10. 2.10Laboratory: measurement with a contact profilometer
  1. 3.1Areal parameters of ISO 25178
  2. 3.2Sa, Sq, Sz and volume parameters
  3. 3.3Functional parameters Vmp and Vvc
  4. 3.4Optical measurement: confocal and interferometry
  5. 3.5Focus variation and its limits
  6. 3.6Areal filtering and operators
  7. 3.7Motif analysis
  8. 3.8Cylinder and honing surfaces
  9. 3.9Comparison between 2D and 3D
  10. 3.10Practice: areal characterisation with MountainsMap
  1. 4.1Precision grinding
  2. 4.2Honing and superfinishing
  3. 4.3Lapping and polishing
  4. 4.4Grit blasting and shot peening
  5. 4.5Surface treatments: nitriding and DLC
  6. 4.6Electropolishing of stainless steels
  7. 4.7Finishing of additive manufactured parts
  8. 4.8Finishing of composites and paint
  9. 4.9Process selection according to function
  10. 4.10Case study: finishing of a drive shaft
  1. 5.1Straightness, flatness and roundness
  2. 5.2Cylindricity and taper
  3. 5.3Roundness measurement methods
  4. 5.4Filtering of per-revolution waviness
  5. 5.5Element association: least squares and Chebyshev
  6. 5.6Form of freeform surfaces
  7. 5.7Distortion from clamping and temperature
  8. 5.8Distortion after heat treatment
  9. 5.9Relationship between form and geometrical tolerance
  10. 5.10Laboratory: roundness measurement of a bearing seat
  1. 6.1Finish control plans
  2. 6.2Sampling and surface inspection
  3. 6.3Statistical control of roughness
  4. 6.4On-machine measurement
  5. 6.5Calibration of profilometers and standards
  6. 6.6Uncertainty in texture measurements
  7. 6.7Management of finish deviations
  8. 6.8Suppliers and specifications
  9. 6.9Traceability of results
  10. 6.10Practice: control plan for a gear
  1. 7.1Gear surfaces and pitting
  2. 7.2Bearing surfaces and friction
  3. 7.3Texture on brake discs and pads
  4. 7.4Aerodynamic surfaces and roughness
  5. 7.5Sealing and sealing surfaces
  6. 7.6Effect of finish on titanium fatigue
  7. 7.7Low-friction coatings
  8. 7.8Analysis of surface failures
  9. 7.9Optimising the cost-finish balance
  10. 7.10Case study: pitting failure in a gearbox
  1. 8.1Selection of a functional component
  2. 8.2Definition of surface requirements
  3. 8.3Specification on drawing according to ISO
  4. 8.4Selection of the finishing process
  5. 8.5Plan for measuring texture and form
  6. 8.6Analysis of measured results
  7. 8.7Proposal for process improvement
  8. 8.8Assessment of performance impact
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

Fully 100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetable: students progress at their own pace within the intake, making it possible to combine it with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Digital Surf MountainsMap, Mahr MarSurf, Taylor Hobson TalyMap, Zeiss Calypso, in free, academic or evaluation versions. Tests are studied using real procedures for characterising roughness of machined components, measuring roundness of bearing seats and analysing surface failures. Assessment is continuous by module, plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-driven thesis:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with cyber-OT, DIH and compliance as core pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Selection of a functional component

Specify surface finish on drawings according to ISO standards.

Definition of surface requirements

Measure and evaluate profile roughness parameters.

Specification on drawing according to ISO

Characterise 3D texture using areal parameters.

Selection of the finishing process

Select finishing processes according to the function of the part.

Plan for measuring texture and form

Measure form errors using appropriate methods.

Career opportunities

Where this takes you

Metrology engineerManufacturing process engineerSurface laboratory technicianQuality engineerTribology engineerFinishing manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow technical standards documents.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

You will work with Digital Surf MountainsMap, Mahr MarSurf, Taylor Hobson TalyMap, Zeiss Calypso. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An SEIUM own diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Check the recognition policy when you enrol.

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