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Master’s in Factory and Supply Chain Digital Twins Engineering — Discrete-Event Simulation, WIP/OEE and What-If

Online master's programme of 1,900 hours in factory and supply chain digital twin engineering, with discrete-event simulation, WIP/OEE and what-if analysis. 12 modules covering discrete-event simulation, factory physics, factory modelling, OEE, factory and supply chain digital twins, what-if analysis, planning and scheduling, intralogistics, AI and sustainability, with an assigned technical tutor.

Duration1900 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Master’s in Factory and Supply Chain Digital Twins Engineering — Discrete-Event Simulation, WIP/OEE and What-If — studying from New Zealand

New Zealand's data and artificial intelligence sector is growing, with strong activity in Auckland, Wellington and Christchurch across fintech, agritech, health analytics and government data services. Universities including the University of Auckland, the University of Otago and Victoria University of Wellington run leading research in machine learning and computational modelling. Simulation and analytics skills are widely applied in agriculture, energy and environmental modelling, and employers include government agencies such as Stats NZ as well as technology firms and consultancies.

Fees for New Zealand: NZ$17,700 (New Zealand dollar), with instalments and employer sponsorship available.

Relevant bodies in New Zealand

  • Stats NZ (Tatauranga Aotearoa)
  • Digital Council for Aotearoa New Zealand
  • Institute of Electrical and Electronics Engineers (IEEE) New Zealand Section

Typical roles

  • Data Scientist
  • Machine Learning Engineer
  • Simulation Engineer
  • Data Analyst

Questions from New Zealand

Are data and AI engineering roles regulated in New Zealand, and how does that affect a private qualification?

Data and AI are not regulated professional titles in New Zealand, though privacy obligations fall under the Office of the Privacy Commissioner. Engineers who want chartered status can pursue registration through Engineering New Zealand. SEIUM's qualifications are private, not state degrees, and not accredited by a national body, so employers decide how much they value them.

Which New Zealand employers hire data, AI and simulation engineers?

Demand is found in banks and insurers, government agencies, healthcare, energy and utilities, technology firms, and consultancies. Employers usually assess portfolios, practical projects and technical interviews more than credentials. A private online programme can help build relevant skills, but it does not guarantee a position or a specific salary.

Can I complete this online from New Zealand in English while working?

Yes. The programmes are fully online and taught in English, so you can study from New Zealand without a student visa. You will have an assigned technical tutor and complete a final project. Specialist courses are 300 hours, diplomas 800 and master's 1,900. Fees can be paid in instalments, and some employers sponsor study, so ask yours early.

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Learning outcomes

What you will be able to do

01

Build discrete-event simulation models of factories.

02

Analyse the relationship between WIP, throughput and cycle time.

03

Assess OEE and its losses through simulation.

04

Connect simulation models to plant data.

05

Model supply chains and their response to disruptions.

06

Design and analyse what-if studies of capacity and investment.

07

Propose operational improvements grounded in the digital twin.

Profile

Who it's for

  • Process simulation engineers who want to move from one-off studies to live digital twins.
  • Supply chain analysts modelling networks, inventories and disruptions.
  • Digital twin engineers focusing on factories and logistics.
  • Production planners looking for simulation-based scheduling tools.
  • Logistics engineers designing warehouses, AMR fleets and line feeding.
  • Operations consultants who need rigorous what-if analysis for their clients.
  • Engineering or science graduates aiming to enter the automotive sector.
Standards & tools

What you'll work with

  • ISO 22400-2 (KPIs for manufacturing operations management)
  • ISO 23247-2 (digital twin framework for manufacturing — reference architecture)
  • IEC 62264-3 (enterprise-control integration — manufacturing operations activity models)
  • ISO 28000 (supply chain security management)
  • ISO 14083 (quantification of greenhouse gas emissions from transport chains)
  • ISO 50001 (energy management systems)
  • ISO 22301 (business continuity management)
  • Siemens Plant Simulation
  • AnyLogic
  • anyLogistix
  • FlexSim
  • SimPy
Syllabus

12 modules · 1900 h

  1. 1.1Entities, resources, queues and events
  2. 1.2Time-advance mechanism
  3. 1.3Random number generation
  4. 1.4Input distributions and fitting
  5. 1.5Modelling manufacturing processes
  6. 1.6Structure of a simulation project
  7. 1.7Verification and validation
  8. 1.8Warm-up period and replications
  9. 1.9Confidence intervals for results
  10. 1.10Case study: model of a machining cell
  1. 2.1Little's Law
  2. 2.2Relationship between WIP, throughput and cycle time
  3. 2.3Line performance curves
  4. 2.4Variability and its propagation
  5. 2.5Kingman's equation
  6. 2.6Utilisation and queues
  7. 2.7Process and transfer batches
  8. 2.8CONWIP and pull systems
  9. 2.9Factory Physics principles
  10. 2.10Lab: WIP-throughput curve of a line
  1. 3.1Flow lines and job shops
  2. 3.2Assembly and sub-assemblies
  3. 3.3Internal transport and AGVs
  4. 3.4Warehouses and supermarkets
  5. 3.5Shifts, breaks and operators
  6. 3.6Breakdowns and maintenance
  7. 3.7Changeovers
  8. 3.8Quality and rework
  9. 3.9Hierarchical modelling and reuse
  10. 3.10Practical exercise: model of an assembly plant in Plant Simulation
  1. 4.1Definition of OEE according to ISO 22400
  2. 4.2Availability, performance and quality
  3. 4.3Losses and their classification
  4. 4.4Line OEE versus machine OEE
  5. 4.5TEEP and utilisation
  6. 4.6OEE data capture
  7. 4.7Simulating the impact on OEE
  8. 4.8Bottleneck improvement
  9. 4.9Relationship between OEE and WIP
  10. 4.10Workshop: simulation of OEE improvements
  1. 5.1Connecting the model to MES data
  2. 5.2Initialisation with the current state
  3. 5.3Short-term simulation
  4. 5.4Delivery forecasting
  5. 5.5Rescheduling with the twin
  6. 5.6Periodic state synchronisation
  7. 5.7Continuous validation against reality
  8. 5.8Software architecture of the twin
  9. 5.9Interfaces for planners
  10. 5.10Lab: plant twin fed with MES data
  1. 6.1Structure of supply networks
  2. 6.2Nodes, flows and policies
  3. 6.3The bullwhip effect and its causes
  4. 6.4Multi-echelon inventory policies
  5. 6.5Transport and lead times
  6. 6.6Agent-based modelling of the chain
  7. 6.7Hybrid factory and network simulation
  8. 6.8System dynamics in supply
  9. 6.9Data for network models
  10. 6.10Practical exercise: simulation of the bullwhip effect
  1. 7.1End-to-end visibility
  2. 7.2Integration with ERP, TMS and WMS
  3. 7.3Supply chain control tower
  4. 7.4Disruption simulation
  5. 7.5Resilience and time to recover
  6. 7.6Network capacity planning
  7. 7.7Dynamic safety stock
  8. 7.8Supplier risk
  9. 7.9Service and cost indicators
  10. 7.10Workshop: network twin with anyLogistix
  1. 8.1Design of simulation experiments
  2. 8.2Demand scenarios
  3. 8.3Capacity and investment scenarios
  4. 8.4Sensitivity analysis
  5. 8.5Statistical comparison of alternatives
  6. 8.6Simulation-based optimisation
  7. 8.7Metamodels to speed up scenarios
  8. 8.8Visualisation of results
  9. 8.9Communication to management
  10. 8.10Practical exercise: what-if study of a capacity expansion
  1. 9.1Master planning and MRP
  2. 9.2Finite-capacity scheduling
  3. 9.3Sequencing heuristics
  4. 9.4Dispatching rules
  5. 9.5Optimisation-based scheduling
  6. 9.6The twin and real-time scheduling
  7. 9.7Managing rush orders
  8. 9.8Measuring delivery performance
  9. 9.9Integration with APS
  10. 9.10Lab: comparison of dispatching rules
  1. 10.1Layout design
  2. 10.2Automated storage systems
  3. 10.3Order picking
  4. 10.4AGV and AMR fleets
  5. 10.5Line feeding and milk runs
  6. 10.6Dock sizing
  7. 10.7Warehouse simulation
  8. 10.8Warehouse logistics indicators
  9. 10.9Identification technologies
  10. 10.10Case study: sizing an AMR fleet
  1. 11.1Machine learning with simulation data
  2. 11.2Reinforcement learning for dispatching
  3. 11.3Carbon footprint across the chain
  4. 11.4Energy efficiency in the factory
  5. 11.5Circular economy and reverse logistics
  6. 11.6Standardisation of manufacturing twins
  7. 11.7Change management
  8. 11.8Business case
  9. 11.9Scaling challenges
  10. 11.10Case study: simulated carbon footprint of a network
  1. 12.1Definition of the factory-supply chain system
  2. 12.2Data collection and analysis
  3. 12.3Conceptual simulation model
  4. 12.4Model implementation
  5. 12.5Validation with real data
  6. 12.6What-if capacity scenarios
  7. 12.7Recommendations and assessment
  8. 12.8Conclusions and operational recommendations
  9. 12.9Master's Thesis report
  10. 12.10Master's Thesis: defence before a panel
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so you can combine it with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Siemens Plant Simulation, AnyLogic, anyLogistix, FlexSim and SimPy, in free, academic or evaluation versions. Practical work is based on real procedures: discrete-event simulation of a plant, what-if analysis of capacity and WIP, and a supply network twin facing disruptions. Assessment is continuous by module, plus the final Master's Thesis.

Standards covered: ISO 22400-2, ISO 23247-2, IEC 62264-3, ISO 28000, ISO 14083, ISO 50001, ISO 22301.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 22400-2, ISO 23247-2 and IEC 62264-3 applied to real cases, not as a theoretical annex.
Industry software:Siemens Plant Simulation, AnyLogic, anyLogistix, FlexSim and SimPy, in free, academic or evaluation versions.
Master's Thesis with defence:A validated simulation twin of a factory-supply chain system with what-if capacity scenarios, defended before a panel.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Model a machining cell
Build and validate a discrete-event model with warm-up, replications and confidence intervals.
Map WIP and throughput
Plot the WIP-throughput curve of a line and simulate OEE improvements.
Feed the twin with MES
Connect the plant model to MES data for short-term forecasting and rescheduling.
Stress the supply network
Simulate disruptions and the bullwhip effect on a network twin in anyLogistix.
Master's Thesis
A validated factory-supply chain twin with what-if capacity scenarios and operational recommendations, defended before a panel.
Career opportunities

Where this takes you

Process simulation engineerSupply chain analystDigital twin engineerProduction plannerLogistics engineerOperations consultant
Admissions & scholarships

Requirements

  • A university degree in engineering, science or architecture, or equivalent demonstrable professional experience.
  • An internet connection and a computer capable of running the programme's software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 1,900 hours over 12–14 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Siemens Plant Simulation, AnyLogic, anyLogistix, FlexSim and SimPy, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the Master's Thesis. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Ask about the recognition policy when you enrol.

A university degree in engineering, science or architecture (or equivalent professional experience), a computer able to run the programme's software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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