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Diploma in APQP/PPAP Aerospace and Supplier Control

Online postgraduate diploma of 800 hours in aerospace APQP/PPAP and supplier control. 8 modules covering advanced quality planning, product and process design and development, process validation, production part approval, supplier control, and lifecycle management and improvement, with an assigned technical tutor.

Duration6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Diploma in APQP/PPAP Aerospace and Supplier Control — studying from New Zealand

Fees for New Zealand: NZ$2,550 (New Zealand dollar), with instalments and employer sponsorship available.

Questions from New Zealand

Will the programmes suit me if I work shifts or in remote locations?

The programmes are 100% online, and you can progress through the materials at times that fit your schedule. Start dates are set by the faculty for each intake, so plan ahead around your roster.

Can my employer help fund my study?

Many learners arrange company sponsorship, particularly where the programme relates to current or planned work. Instalment options are also available to spread the cost.

Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.

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Learning outcomes

What you will be able to do

01

Plan product development with APQP according to EN 9145.

02

Analyse design and process risks with FMEA.

03

Prepare control plans and define key characteristics.

04

Validate processes with MSA and capability studies.

05

Prepare PPAP files and first article inspections.

06

Select, evaluate and develop suppliers.

07

Sustain continuous improvement during series production.

Profile

Who it's for

  • Supplier quality engineers.
  • APQP engineers.
  • Product quality engineers.
  • Process engineers.
  • Supplier auditors.
  • Industrialisation managers.
  • Engineering or science graduates seeking to work for aircraft manufacturers.
Standards & tools

What you'll work with

  • EN 9145:2016 (advanced product quality planning and production part approval process)
  • EN 9102:2015 (first article inspection)
  • EN 9100:2018 (aerospace quality management systems)
  • EN 9103:2017 (variation management of key characteristics)
  • AS13100 (AESQ quality management system requirements for aero engine design and production)
  • SAE J1739 (FMEA standard)
  • AIAG MSA 4th edition (measurement systems analysis)
  • ISO 22514-2 (process capability and performance)
  • Minitab
  • APIS IQ-FMEA
  • Net-Inspect
  • SAP QM
  • Excel
Syllabus

8 modules

  1. 1.1Origins of APQP and its aerospace adaptation
  2. 1.2EN 9145 and its phases
  3. 1.3Cross-functional product teams
  4. 1.4Customer requirements and key characteristics
  5. 1.5Programme planning
  6. 1.6Phase reviews and deliverables
  7. 1.7Integration with the development cycle
  8. 1.8Relationship with EN 9100
  9. 1.9Differences from the automotive sector
  10. 1.10Workshop: APQP plan for a new machined part
  1. 2.1Design FMEA (DFMEA)
  2. 2.2Key product characteristics
  3. 2.3Design for manufacture and assembly
  4. 2.4Design reviews
  5. 2.5Material and special process requirements
  6. 2.6Tolerance analysis
  7. 2.7Design validation
  8. 2.8Design change management
  9. 2.9Design documentation
  10. 2.10Practical: DFMEA of a structural bracket
  1. 3.1Process flow diagram
  2. 3.2Process FMEA (PFMEA)
  3. 3.3Control plan
  4. 3.4Work instructions
  5. 3.5Key process characteristics
  6. 3.6Error-proofing methods
  7. 3.7Capacity planning
  8. 3.8Tooling design
  9. 3.9Management of special processes
  10. 3.10Practical: PFMEA and control plan for a production line
  1. 4.1Measurement system analysis (MSA)
  2. 4.2Gauge R&R studies
  3. 4.3Cp and Cpk capability studies
  4. 4.4Validation production run
  5. 4.5SPC during the validation run
  6. 4.6Validation of special processes
  7. 4.7Product testing
  8. 4.8Recording launch lessons learned
  9. 4.9Production readiness
  10. 4.10Laboratory: R&R and capability study with Minitab
  1. 5.1Elements of aerospace PPAP
  2. 5.2First article inspection to EN 9102
  3. 5.3PPAP file and evidence
  4. 5.4Submission levels
  5. 5.5Customer approval
  6. 5.6Repeating FAI after changes
  7. 5.7PPAP document management
  8. 5.8Common errors in PPAP files
  9. 5.9Digital FAI tools
  10. 5.10Case study: reviewing a PPAP file
  1. 6.1Supplier selection and approval
  2. 6.2Supplier capability assessment
  3. 6.3Flow-down requirements
  4. 6.4Monitoring OTD and quality performance
  5. 6.5Supplier process audits
  6. 6.6Supplier development and improvement
  7. 6.7Supply risk management
  8. 6.8Escalation and recovery plans
  9. 6.9Special process suppliers
  10. 6.10Case study: recovery plan for a critical supplier
  1. 7.1Monitoring key characteristics in series production
  2. 7.2Variation reduction
  3. 7.3Managing product and process changes
  4. 7.4Escape analysis and feedback
  5. 7.5APQP maturity indicators
  6. 7.6Lean and Six Sigma tools
  7. 7.7Cost of quality
  8. 7.8Integration with ERP and MES
  9. 7.9Product audits
  10. 7.10Case study: capability analysis after a process change
  1. 8.1Definition of the product and customer
  2. 8.2Project APQP plan
  3. 8.3DFMEA and key characteristics
  4. 8.4PFMEA and control plan
  5. 8.5MSA and capability studies
  6. 8.6FAI and PPAP file
  7. 8.7Supplier control plan
  8. 8.8Lessons learned and improvements
  9. 8.9Report and presentation
  10. 8.10Final project: final review with your tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, making it compatible with work.

Each module combines theory, guided reading of the original standards and applied exercises. The working software is Minitab, APIS IQ-FMEA, Net-Inspect, SAP QM and Excel, in free, academic or evaluation versions. Real procedures are studied: preparing PFMEAs and control plans, capability studies and measurement system analysis, and evaluation and development of critical suppliers. Assessment is continuous by module, plus the final project.

Standards covered: EN 9145:2016; EN 9102:2015; EN 9100:2018; EN 9103:2017; AS13100; SAE J1739; AIAG MSA 4th edition; ISO 22514-2.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of EN 9145:2016, EN 9102:2015 and EN 9100:2018 applied to real cases, not as a theoretical annex.
Industry software:Minitab, APIS IQ-FMEA, Net-Inspect, SAP QM, Excel, in free, academic or evaluation versions.
Final project:an APQP and PPAP project for an aerospace product, covering DFMEA, PFMEA and control plan, MSA and capability studies, the FAI/PPAP file and supplier control, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Product and APQP plan
Define the product and customer and draw up the project APQP plan.
Design and process risk
Carry out the DFMEA and PFMEA and define key characteristics and the control plan.
Process validation
Run MSA and capability studies to validate the process.
FAI, PPAP and suppliers
Prepare the FAI and PPAP file and the supplier control plan.
Final project
Capture lessons learned and present the report, reviewed by your tutor.
Career opportunities

Where this takes you

Supplier quality engineerAPQP engineerProduct quality engineerProcess engineerSupplier auditorIndustrialisation manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Minitab, APIS IQ-FMEA, Net-Inspect, SAP QM, Excel, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a computer able to run the software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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