CourseRegulation, Safety, RAMS & Homologation Applications open

Crashworthiness and Programmed Deformation Course

300-hour online course in crashworthiness and programmed deformation. 6 modules covering UNECE R94 (frontal impact), UNECE R95 (side impact) and LS-DYNA. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
Start datesSet by the faculty
AwardSEIUM Institute certificate

Crashworthiness and Programmed Deformation Course — studying from New Zealand

Regulation, safety and reliability engineering is well established in New Zealand, underpinned by a strong regulatory framework for health and safety, transport, building and electrical equipment. WorkSafe New Zealand administers workplace health and safety law, while Standards New Zealand develops and publishes national standards. Professionals in this area support compliance, certification and risk assessment for manufacturers, infrastructure operators and public agencies.

Fees for New Zealand: NZ$1,470 (New Zealand dollar), with instalments and employer sponsorship available.

Relevant bodies in New Zealand

  • WorkSafe New Zealand
  • Standards New Zealand
  • Ministry of Business, Innovation and Employment (MBIE)

Typical roles

  • Safety Engineer
  • Compliance Engineer
  • Reliability Engineer
  • Homologation Specialist

Questions from New Zealand

Which New Zealand bodies set the rules for safety and compliance engineering?

WorkSafe New Zealand regulates workplace health and safety, and the NZ Transport Agency Waka Kotahi handles vehicle and transport compliance. Engineering New Zealand is the professional body, including the Chartered Professional Engineer pathway. SEIUM's qualifications are private and not accredited by any national body, so their recognition is decided by employers or the relevant body.

Do New Zealand employers hire RAMS and safety engineers?

Yes. Reliability, availability, maintainability and safety roles exist across infrastructure, energy, transport, and manufacturing. Employers typically look for demonstrated competence against recognised standards and professional registration where relevant. A private qualification can support an application, but employers decide how much it counts.

Can I study this alongside work, and do I need a visa?

Yes to both parts. The programme is 100% online and taught in English, so no student visa is needed to study from New Zealand. You get an assigned technical tutor and complete a final project. Fees are payable in instalments, and employer sponsorship is possible. Programme lengths range from 300 to 1,900 hours.

Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Explain the principles of crashworthiness and impact energy management.

02

Analyse the mechanics of plastic deformation and progressive buckling.

03

Design elements with programmed deformation and collapse initiators.

04

Model impacts using explicit finite element simulation.

05

Correlate simulation results with physical tests.

06

Assess compliance with regulatory impact requirements.

07

Design a complete programmed deformation structure.

Profile

Who it's for

  • Crashworthiness engineer who wants to specialise in Crashworthiness and programmed deformation.
  • Impact simulation engineer who wants to specialise in Crashworthiness and programmed deformation.
  • Body structures engineer who wants to specialise in Crashworthiness and programmed deformation.
  • Passive safety engineer who wants to specialise in Crashworthiness and programmed deformation.
  • Materials engineer for energy absorption who wants to specialise in Crashworthiness and programmed deformation.
  • Structural validation manager who wants to specialise in Crashworthiness and programmed deformation.
  • Graduates in engineering or science who want to enter the automotive industry.
Standards & tools

What you'll work with

  • UNECE R94 (frontal impact)
  • UNECE R95 (side impact)
  • FMVSS 208 (occupant protection)
  • FMVSS 216 (roof crush resistance)
  • UNECE R12 (protection against steering mechanism)
  • IIHS frontal impact protocols
  • SAE J211 (instrumentation for impact tests)
Syllabus

6 modules · 300 h

  1. 1.1Energy management in collisions
  2. 1.2Deceleration pulse and compatibility
  3. 1.3Survival space
  4. 1.4Load paths in the front end
  5. 1.5Rigid passenger compartment structure
  6. 1.6Compatibility between vehicles
  7. 1.7Frontal, side, rear and rollover collisions
  8. 1.8Euro NCAP and regulatory requirements
  9. 1.9Specifics of electric vehicles
  10. 1.10Case study: analysis of a small overlap test
  1. 2.1Plasticity and strain hardening
  2. 2.2Strain rate sensitivity
  3. 2.3Progressive buckling of tubes
  4. 2.4Collapse of thin-walled sections
  5. 2.5Plastic hinge mechanisms
  6. 2.6Mean crushing force
  7. 2.7Fracture and failure criteria
  8. 2.8Joints: spot welds and adhesives
  9. 2.9Materials: AHSS steels, aluminium and composites
  10. 2.10Practice: mean force of a square tube
  1. 3.1Fold initiators and notches
  2. 3.2Crash boxes and bumper beams
  3. 3.3Side members with variable stiffness
  4. 3.4Hardened steels and press with soft zones
  5. 3.5Tailor welded and tailor rolled blanks
  6. 3.6Extruded aluminium structures
  7. 3.7Composite absorbers
  8. 3.8Design of B-pillars and sills
  9. 3.9Battery protection
  10. 3.10Workshop: design of a side member with initiators
  1. 4.1Explicit methods and time step
  2. 4.2Meshing and element quality
  3. 4.3Material models in LS-DYNA
  4. 4.4Contacts and joints
  5. 4.5Validation with component tests
  6. 4.6Full vehicle models
  7. 4.7Topology and thickness optimisation
  8. 4.8Robustness and variability
  9. 4.9Post-processing of energies and intrusions
  10. 4.10Laboratory: simulation of a crash box in LS-DYNA
  1. 5.1Component tests on drop towers
  2. 5.2Subsystem tests on sled
  3. 5.3Full vehicle tests
  4. 5.4ODB and MPDB deformable barriers
  5. 5.5Intrusion measurement
  6. 5.6Test-simulation correlation
  7. 5.7Repairability and RCAR testing
  8. 5.8Battery testing after impact
  9. 5.9Lessons from vehicles on the market
  10. 5.10Case study: correlation of an MPDB test
  1. 6.1Definition of the impact requirement
  2. 6.2Material selection
  3. 6.3Conceptual design
  4. 6.4Simulation model
  5. 6.5Design optimisation
  6. 6.6Robustness analysis
  7. 6.7Validation plan
  8. 6.8Weight and cost assessment
  9. 6.9Report and presentation
  10. 6.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the enrolment period, which makes it possible to combine the course with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is LS-DYNA, Altair Radioss, HyperMesh, ANSA, META, in free, academic or evaluation versions. Tests are studied using real procedures for barrier impact tests, axial crush tests of components and test-simulation correlation. Assessment is continuous across modules plus the final integrative project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented final project:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, ciber-OT, DIH and compliance as core pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Definition of the impact requirement

Explain the principles of crashworthiness and impact energy management.

Material selection

Analyse the mechanics of plastic deformation and progressive buckling.

Conceptual design

Design elements with programmed deformation and collapse initiators.

Simulation model

Model impacts using explicit finite element simulation.

Design optimisation

Correlate simulation results with physical tests.

Career opportunities

Where this takes you

Crashworthiness engineerImpact simulation engineerBody structures engineerPassive safety engineerMaterials engineer for energy absorptionStructural validation manager
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow technical regulatory reading.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours, spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

You will work with LS-DYNA, Altair Radioss, HyperMesh, ANSA and META. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An SEIUM own diploma upon passing the continuous assessment and the integrative project. It is in-house training, not an official Ministry qualification.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the advanced programme. Please check the credit transfer policy when you enrol.

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