CourseMotorcycles & 2-Wheelers Applications open

CAD simulation course for structural parts of motorcycles

Online course of 300 hours in CAD simulation for motorcycle structural parts: 6 modules covering CAD modelling of structural components, finite element fundamentals, motorcycle load cases, advanced analyses, and validation and documentation, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate

CAD simulation course for structural parts of motorcycles — studying from New Zealand

The motorcycle and two-wheeler sector in New Zealand is primarily retail, servicing, touring and recreational use, with a sizeable community of riders served by importers, dealerships and specialist workshops. Motorcycle safety and licensing fall under the New Zealand Transport Agency Waka Kotahi, and the Motorcycle Trade Association supports the sector. Engineers and technicians often work in dealership service departments, component importers or with small specialist manufacturers.

Fees for New Zealand: NZ$1,470 (New Zealand dollar), with instalments and employer sponsorship available.

Relevant bodies in New Zealand

  • New Zealand Transport Agency Waka Kotahi
  • Motor Trade Association (MTA)
  • Motorcycle Trade Association of New Zealand

Typical roles

  • Motorcycle Design Engineer
  • Vehicle Systems Engineer
  • Two-Wheeler Test Engineer
  • Service Engineer

Questions from New Zealand

Is there a professional body in New Zealand that recognises motorcycle engineering?

There is no separate statutory register for motorcycle engineers in New Zealand. Engineering New Zealand covers the wider profession, and vehicle compliance is regulated by the NZ Transport Agency Waka Kotahi. SEIUM's qualifications are private and not accredited by any national body, so employers decide how much weight to give them.

Who employs motorcycle engineers in New Zealand?

Likely employers include importers and distributors, motorcycle workshops, performance and race teams, and engineering firms serving the automotive sector. Some roles relate to vehicle certification and safety. Employers generally judge candidates on hands-on ability and project evidence, and a private qualification may or may not be valued depending on the employer.

How long does the course take alongside a job in New Zealand?

The course is fully online and taught in English, so you can study from home without a student visa. Specialist courses total 300 hours, postgraduate diplomas 800 hours and master's programmes 1,900 hours. You have an assigned technical tutor, and fees can be paid in instalments or sponsored by an employer where available.

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Learning outcomes

What you will be able to do

01

Model motorcycle structural parts using manufacturing criteria.

02

Apply the fundamentals of finite element analysis.

03

Define the representative load cases of a motorcycle.

04

Carry out fatigue, modal and optimisation analyses.

05

Validate models with experimental testing.

06

Document results in calculation reports.

07

Develop the complete structural analysis of a part.

Profile

Who it's for

  • Structural analysis engineers working on motorcycle components.
  • CAD designers who want to validate their own parts through simulation.
  • Product engineers responsible for structural components.
  • Simulation engineers moving into the two-wheeler sector.
  • Chassis engineers.
  • Finite element analysts.
  • Engineering or science graduates aiming to join motorcycle manufacturers.
Standards & tools

What you'll work with

  • ISO 1101:2017 (geometrical product specification, tolerancing)
  • ISO 10303-242 (STEP for 3D mechanical design)
  • FKM Guideline (analytical strength assessment)
  • EN 1999-1-3 (Eurocode 9, fatigue of aluminium)
  • ASME V&V 10 (verification and validation in computational solid mechanics)
  • ISO 2768-1 (general tolerances)
  • Delegated Regulation (EU) No 44/2014 (construction requirements)
  • SolidWorks Simulation
  • Ansys Mechanical
  • Siemens NX
  • Altair HyperMesh
  • Autodesk Fusion
Syllabus

6 modules

  1. 1.1Structural parts of a motorcycle
  2. 1.2Parametric modelling and design intent
  3. 1.3Surfaces for freeform parts
  4. 1.4Assemblies and mates
  5. 1.5Geometric tolerances on critical parts
  6. 1.6Design for manufacturing
  7. 1.7Version management
  8. 1.8Exchange using neutral formats
  9. 1.9Preparing the model for simulation
  10. 1.10Practical exercise: modelling an upper triple clamp
  1. 2.1Discretisation and element types
  2. 2.2Solid, shell and beam elements
  3. 2.3Mesh quality and convergence
  4. 2.4Boundary conditions and loads
  5. 2.5Contacts and bolted joints
  6. 2.6Linear and non-linear materials
  7. 2.7Von Mises stress and failure criteria
  8. 2.8Typical analysis errors
  9. 2.9Verification with analytical calculation
  10. 2.10Lab: mesh convergence on a steering knuckle
  1. 3.1Maximum front braking
  2. 3.2Cornering at maximum lean
  3. 3.3Bumps and vertical impact
  4. 3.4Passenger and luggage loads
  5. 3.5Engine loads on the mounts
  6. 3.6Crash and misuse loads
  7. 3.7Obtaining loads from track data
  8. 3.8Combination of load cases
  9. 3.9Dynamic and safety factors
  10. 3.10Case study: loads on subframe mounts
  1. 4.1Fatigue analysis with S-N curves
  2. 4.2Cumulative damage and Miner's rule
  3. 4.3Modal analysis of parts
  4. 4.4Tube buckling
  5. 4.5Geometric non-linearity
  6. 4.6Thermal analysis of exhaust brackets
  7. 4.7Topology optimisation of brackets
  8. 4.8Thickness optimisation
  9. 4.9Analysis of welded joints
  10. 4.10Practical exercise: topology optimisation of a footpeg bracket
  1. 5.1Correlation with bench tests
  2. 5.2Strain gauges to validate the model
  3. 5.3Correlation of modal frequencies
  4. 5.4Calculation report
  5. 5.5Peer review
  6. 5.6Design change management
  7. 5.7Traceability between requirements and analysis
  8. 5.8PLM integration
  9. 5.9Drawings and specifications
  10. 5.10Workshop: calculation report for a bracket
  1. 6.1Part selection
  2. 6.2Requirements and load cases
  3. 6.3CAD model of the part
  4. 6.4Finite element model
  5. 6.5Static and fatigue analysis
  6. 6.6Shape and thickness optimisation
  7. 6.7Validation plan
  8. 6.8Manufacturing drawings
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so it is compatible with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is SolidWorks Simulation, Ansys Mechanical, Siemens NX, Altair HyperMesh and Autodesk Fusion, in free, academic or evaluation versions. Testing is studied through real procedures: fatigue analysis of a steering knuckle, topology optimisation of a bracket and correlation with strain gauges. Assessment is continuous by module plus the final integrating project.

Standards covered: ISO 1101:2017, ISO 10303-242, FKM Guideline, EN 1999-1-3, ASME V&V 10, ISO 2768-1, Delegated Regulation (EU) No 44/2014.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 1101, ISO 10303-242 and the FKM Guideline applied to real cases, not as a theoretical annex.
Industry software:SolidWorks Simulation, Ansys Mechanical, Siemens NX, Altair HyperMesh, Autodesk Fusion, in free, academic or evaluation versions.
Final project:the complete structural analysis of a motorcycle part, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Select the part and loads
Choose the structural part and define its requirements and load cases.
Build CAD and FE models
Model the part in CAD and prepare the finite element model.
Run static and fatigue analyses
Analyse the part statically and for fatigue.
Optimise and plan validation
Optimise shape and thickness and draw up the validation plan.
Final project
Present the analysis with manufacturing drawings, reviewed by your tutor.
Career opportunities

Where this takes you

Structural analysis engineerCAD designerProduct engineerSimulation engineerChassis engineerFinite element analyst
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with SolidWorks Simulation, Ansys Mechanical, Siemens NX, Altair HyperMesh, Autodesk Fusion, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required; you need a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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