Master’s in Metrology, GD&T and Structural Validation (K&C, Fatigue, NDT)
Online master's programme of 1,900 hours in metrology, GD&T and structural validation. 12 modules covering dimensional metrology, geometric tolerancing, tolerance stack-ups, CMM and optical measurement, static, dynamic and fatigue testing, strain gauging and test–simulation correlation, with an assigned technical tutor.
Take the controls.
Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.
What you will be able to do
Apply the fundamentals of dimensional metrology.
Interpret and specify GD&T tolerances.
Analyse dimensional chains and tolerance stack-ups.
Select measurement techniques for complex parts.
Plan static and fatigue structural tests.
Correlate test results with simulation.
Estimate measurement uncertainty in accordance with the GUM.
Who it's for
- Metrology engineers.
- Structural validation engineers.
- GD&T specialists looking to broaden into testing and validation.
- Fatigue test engineers.
- Non-destructive testing technicians.
- Quality engineers.
- Engineering or science graduates seeking to enter the automotive industry.
What you'll work with
- ISO 1101 (geometrical tolerancing)
- ASME Y14.5 (dimensioning and tolerancing)
- ISO/IEC 17025 (competence of testing laboratories)
- JCGM 100 (GUM, uncertainty of measurement)
- ISO 10360 (coordinate measuring machines)
- ISO 14253-1 (decision rules for conformity)
- ASTM E466 (constant-amplitude axial fatigue)
- ISO 9712 (qualification of NDT personnel)
- PC-DMIS
- PolyWorks
- nCode DesignLife
- HBK catman
- Abaqus
12 modules
1.1Metrological traceability and standards1.2Measurement uncertainty and its calculation1.3Systematic and random errors1.4Ambient conditions and thermal expansion1.5Resolution, repeatability and reproducibility1.6Gauge R&R studies of the measurement system1.7Calibration and calibration intervals1.8Documenting results1.9Conformity criteria and uncertainty zones1.10Workshop: calculating uncertainty
2.1Symbols and the ISO GPS standard2.2Datums and datum reference frames2.3Form and orientation tolerances2.4Location and position tolerances2.5Surface profile tolerance2.6Maximum and least material condition2.7Envelope requirement2.8Functional dimensioning of the assembly2.9Comparison with ASME Y14.52.10Workshop: dimensioning a structural part
3.1Analysis of linear chains3.2Worst-case stack-up3.3Statistical tolerance analysis3.4Monte Carlo simulation of the assembly3.5Optimal tolerance allocation3.6Cost versus tolerance3.7Impact of the manufacturing process3.8Tolerances in joints and fasteners3.9Verification of the virtual assembly3.10Lab: stack-up study
4.1Coordinate measuring machines4.2Articulated arms and laser trackers4.3Optical and structured-light scanning4.4Industrial computed tomography4.5On-machine measurement4.6Surface roughness testers and profilometers4.7Choosing equipment according to tolerance4.8Probing strategies and point density4.9Alignment and best fit4.10Lab: measurement with a CMM
5.1Freeform surfaces and their evaluation5.2Comparison with the nominal model5.3Deviation maps and how to read them5.4Flexible parts and inspection fixturing5.5Composite parts5.6Additively manufactured parts5.7Acceptance and rejection criteria5.8Standardised dimensional reports5.9Managing non-conformities5.10Lab: report on a complex part
6.1Test objectives and success criteria6.2Designing the test fixture6.3Load application and actuators6.4Load cells and their calibration6.5Displacement measurement6.6Stepped loading protocols6.7Safety during the test6.8Stopping criteria6.9Documentation and evidence6.10Lab: stiffness test
7.1Strain gauges and bonding7.2Wheatstone bridges and configurations7.3Temperature compensation7.4Rosettes and calculation of principal stresses7.5Calibration and verification of the measurement chain7.6Digital image correlation7.7Fibre optics and distributed sensors7.8Signal noise and filtering7.9Interpreting results7.10Lab: instrumentation with strain gauges
8.1Experimental modal analysis8.2Impact hammer and shaker excitation8.3Identifying frequencies and damping8.4Random vibration testing8.5Load spectra and cycle counting8.6S-N curves and damage accumulation8.7Accelerated testing and its validity8.8Crack detection during testing8.9Life criteria8.10Lab: modal test
9.1Preparing the finite element model9.2Realistic boundary conditions9.3Comparing stiffness and mode shapes9.4Modal correlation metrics9.5Model updating and its limits9.6Sources of discrepancy9.7Validating the updated model9.8Using the validated model in design9.9Documenting the correlation9.10Case study: correlating a structure
10.1Dimensional control plan10.2Process capability Cp and Cpk10.3Statistical process control and charts10.4First article and PPAP approval10.5Sampling and inspection by attributes10.6Batch traceability10.7Product audits10.8Cost of poor quality10.9Data-driven continuous improvement10.10Workshop: control plan for a part
11.1Dimensional requirements in aerospace and automotive11.2Documentation required by the customer11.3Concessions and deviations11.4Engineering change management11.5Customer and third-party audits11.6Record retention11.7Liability and warranties11.8Relationship with the quality department11.9Common errors in delivery11.10Case study: delivery dossier
12.1Selecting the part or structure12.2Defining the functional dimensioning12.3Metrology and uncertainty plan12.4Carrying out measurements12.5Structural test plan12.6Execution and instrumentation12.7Correlation with the numerical model12.8Conclusions and design actions12.9Technical report and defence12.10Master's Thesis: final review with the tutor
How you'll learn
100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, which makes the programme compatible with work.
Each module combines theory, guided reading of the original standard and applied exercises. The working software is PC-DMIS, PolyWorks, nCode DesignLife, HBK catman and Abaqus, in free, academic or evaluation versions. Testing is studied through real procedures for kinematics and compliance (K&C) rig testing, fatigue testing and non-destructive testing inspection. Assessment is continuous for each module, plus the final Master's Thesis.
Standards covered: ISO 1101, ASME Y14.5, ISO/IEC 17025, JCGM 100 (GUM), ISO 10360, ISO 14253-1, ASTM E466 and ISO 9712.
Build it end to end
Your final project follows the real engineering workflow, step by step, reviewed by your tutor.
Where this takes you
Requirements
- A university degree in engineering, science or architecture, or equivalent demonstrable professional experience.
- An internet connection and a computer capable of running the programme's software.
- English sufficient to read technical standards.
Ready to start?
Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.
Frequently asked questions
The programme totals 1,900 hours over 12–14 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.
You will work with PC-DMIS, PolyWorks, nCode DesignLife, HBK catman and Abaqus. Free, academic or evaluation versions are used, and your tutor indicates the free alternative where one exists.
A SEIUM Institute diploma, awarded on passing the continuous assessment and the Master's Thesis. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.
Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Ask about the recognition policy when you enrol.
A university degree in engineering, science or architecture, or equivalent professional experience; an internet connection and a computer capable of running the software; and English sufficient to read technical standards.
Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.
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