Master'sAerospace, UAM, Drones & Space Applications open

Master’s in Manufacturing, Materials, Quality & AIT Engineering

Online master's programme of 1,900 hours in aerospace manufacturing, materials, quality and AIT engineering. 12 modules covering the aerospace supply chain, metallic and composite materials, manufacturing and special processes, the EN 9100 quality system, APQP, metrology, assembly and integration, verification testing and the digital factory, working with EN 9100, ECSS-Q-ST-70C and CATIA, with an assigned technical tutor.

Duration1900 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Select aerospace materials according to design requirements and operating environment.

02

Plan manufacturing routes including special processes.

03

Apply the EN 9100 quality system and APQP tools.

04

Design inspection, metrology and product control plans.

05

Organise assembly, integration and test campaigns.

06

Manage non-conformances with problem-solving methods.

07

Integrate digital factory solutions in aerospace environments.

Profile

Who it's for

  • Aerospace manufacturing engineers.
  • Materials and processes engineers.
  • Aerospace quality engineers.
  • AIT engineers working on assembly, integration and test campaigns.
  • Industrialisation managers.
  • Continuous improvement engineers.
  • Engineering or science graduates seeking to enter the aerospace industry.
Standards & tools

What you'll work with

  • EN 9100 (aerospace quality management systems)
  • ECSS-Q-ST-70C (materials, mechanical parts and processes)
  • ECSS-E-ST-10-03C (testing)
  • EN 9102 (first article inspection)
  • AS9145 (aerospace APQP and PPAP)
  • ECSS-Q-ST-20C (quality assurance)
  • ECSS-Q-ST-70-71C (materials, processes and their data selection)
  • NADCAP AC7102 (heat treating)
  • CATIA
  • Siemens NX
  • Minitab
  • DELMIA
  • PolyWorks
Syllabus

12 modules · 1900 h

  1. 1.1Structure of the aerospace supply chain
  2. 1.2Integrating manufacturers and tier-1 suppliers
  3. 1.3Aeronautical versus space programmes
  4. 1.4Production rates and learning curves
  5. 1.5Customer contractual quality requirements
  6. 1.6Supply risk management
  7. 1.7Industrial cooperation and geographical return
  8. 1.8The NewSpace model and series production
  9. 1.9Supplier delivery and quality indicators
  10. 1.10Case study: supply map of a programme
  1. 2.12xxx and 7xxx series aluminium alloys
  2. 2.2Ti-6Al-4V and beta titanium alloys
  3. 2.3Nickel-based superalloys for engines
  4. 2.4Precipitation-hardening stainless steels
  5. 2.5Carbon fibre epoxy-matrix laminates
  6. 2.6Materials for the space environment and outgassing
  7. 2.7Material selection according to ECSS-Q-ST-70C
  8. 2.8Material specifications and certificates
  9. 2.9Corrosion and galvanic compatibility
  10. 2.10Practical exercise: material selection with weighted criteria
  1. 3.1High-speed machining of monolithic parts
  2. 3.2Sheet metal forming and stretch forming
  3. 3.3Precision forging and investment casting
  4. 3.4Composite lay-up and autoclave curing
  5. 3.5Metal powder-bed additive manufacturing
  6. 3.6Friction stir welding
  7. 3.7Riveted and bolted joints
  8. 3.8Solution and ageing heat treatments
  9. 3.9Routings and process planning
  10. 3.10Workshop: manufacturing route for a titanium fitting
  1. 4.1Definition of a special process in EN 9100
  2. 4.2NADCAP accreditation programme
  3. 4.3Anodising and chemical surface treatments
  4. 4.4Controlled shot peening and its verification
  5. 4.5Paint and protective coatings
  6. 4.6Welding and its qualification
  7. 4.7Qualification of operators and procedures
  8. 4.8Statistical control of baths and furnaces
  9. 4.9Preparing for and responding to NADCAP audits
  10. 4.10Case study: audit of a heat treatment process
  1. 5.1Structure and requirements of EN 9100
  2. 5.2Process approach and risk-based thinking
  3. 5.3Configuration management in production
  4. 5.4Counterfeit parts prevention
  5. 5.5Foreign object damage prevention
  6. 5.6Control of external providers
  7. 5.7Product safety and human factors
  8. 5.8ECSS space agency quality requirements
  9. 5.9Indicators and management review
  10. 5.10Practical exercise: internal audit of a production process
  1. 6.1APQP methodology according to AS9145
  2. 6.2Design and process FMEA
  3. 6.3Process flow diagram and control plan
  4. 6.4Key and critical characteristics
  5. 6.5Production part approval process
  6. 6.6Measurement system analysis
  7. 6.7Process capability Cp and Cpk
  8. 6.8First article inspection according to EN 9102
  9. 6.9Statistical process control on the shop floor
  10. 6.10Lab: capability study with Minitab
  1. 7.1Geometrical tolerancing according to ISO GPS
  2. 7.2Coordinate measuring machines
  3. 7.3Laser scanning and structured light
  4. 7.4Photogrammetry on large structures
  5. 7.5Laser trackers in aircraft assembly
  6. 7.6Measurement uncertainty and its budget
  7. 7.7Calibration and metrological traceability
  8. 7.8Automated in-line inspection
  9. 7.9Non-destructive testing in production
  10. 7.10Practical exercise: inspection report with PolyWorks
  1. 8.1Structural assembly of fuselages and wings
  2. 8.2Assembly tooling and jigs
  3. 8.3Jigless determinate assembly
  4. 8.4Systems and wiring installation
  5. 8.5Clean rooms and contamination control
  6. 8.6Electrostatic discharge protection
  7. 8.7Handling and transport of flight hardware
  8. 8.8Integration sequence and assembly records
  9. 8.9Tightening torques and fasteners
  10. 8.10Case study: assembly sequence of a wing panel
  1. 9.1ECSS model philosophy and verification
  2. 9.2Functional and performance tests
  3. 9.3Sinusoidal and random vibration tests
  4. 9.4Shock and acoustic tests
  5. 9.5Thermal vacuum and thermal cycling tests
  6. 9.6Electromagnetic compatibility tests
  7. 9.7Pressure and leak tests
  8. 9.8Anomaly management during testing
  9. 9.9Test readiness and test results reviews
  10. 9.10Workshop: acceptance test plan for a unit
  1. 10.1Treatment of non-conforming product
  2. 10.2Material review board
  3. 10.3Concessions and deviations
  4. 10.4Root cause analysis with Ishikawa and 5 Whys
  5. 10.58D problem-solving methodology
  6. 10.6Lean tools on aerospace lines
  7. 10.7Six Sigma DMAIC projects
  8. 10.8Cost of poor quality
  9. 10.9Lessons learned and prevention
  10. 10.10Case study: problem solving with 8D
  1. 11.1Industry 4.0 applied to aeronautics
  2. 11.2MES systems and part traceability
  3. 11.3Digital twin of the production process
  4. 11.4Collaborative robotics in assembly
  5. 11.5Augmented reality for operators
  6. 11.6Production data analytics
  7. 11.7Predictive maintenance of machines
  8. 11.8Cybersecurity in industrial environments
  9. 11.9Plant digitalisation roadmap
  10. 11.10Lab: line simulation in DELMIA
  1. 12.1Selection of the study product
  2. 12.2Analysis of technical and quality requirements
  3. 12.3Selection of materials and processes
  4. 12.4Design of the APQP quality plan
  5. 12.5Design of the inspection plan
  6. 12.6Assembly and test planning
  7. 12.7Cost and risk analysis
  8. 12.8Conclusions and recommendations
  9. 12.9Thesis report
  10. 12.10Master's Thesis: defence before a panel
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, making it compatible with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is CATIA, Siemens NX, Minitab, DELMIA and PolyWorks, in free, academic or evaluation versions. Real procedures are studied, such as planning an assembly, integration and test campaign, first article inspection of a structural part, and selection of materials and processes for flight hardware. Assessment is continuous per module, plus the final Master's Thesis.

Standards covered: EN 9100, ECSS-Q-ST-70C, ECSS-E-ST-10-03C, EN 9102, AS9145, ECSS-Q-ST-20C, ECSS-Q-ST-70-71C, NADCAP AC7102.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of EN 9100, ECSS-Q-ST-70C and ECSS-E-ST-10-03C applied to real cases, not as a theoretical annex.
Industry software:CATIA, Siemens NX, Minitab, DELMIA and PolyWorks, in free, academic or evaluation versions.
Master's Thesis with defence:an industrialisation project for an aerospace product, from materials and processes to quality, inspection and test planning, defended before a panel.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Material selection
Select a material for flight hardware with weighted criteria.
Manufacturing route
Plan the manufacturing route of a titanium fitting.
Capability study
Run a process capability study in Minitab.
Acceptance test plan
Prepare the acceptance test plan for a unit.
Master's Thesis
An industrialisation plan covering materials, processes, APQP, inspection, assembly and testing, defended before a panel.
Career opportunities

Where this takes you

Aerospace manufacturing engineerMaterials and processes engineerAerospace quality engineerAIT engineerIndustrialisation managerContinuous improvement engineer
Admissions & scholarships

Requirements

  • University degree in engineering, science or architecture, or equivalent demonstrable professional experience.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 1,900 hours over 12–14 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with CATIA, Siemens NX, Minitab, DELMIA and PolyWorks, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the Master's Thesis. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Ask about the recognition policy when you enrol.

A university degree in engineering, science or architecture, or equivalent professional experience, plus a computer able to run the software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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