CourseMotorcycles & 2-Wheelers Applications open

High-performance four-stroke engine course

Online course of 300 hours in high-performance four-stroke engines. 6 modules covering high-revving engine thermodynamics, valvetrain and cylinder head, crankshaft, intake, injection and combustion, and engine testing and reliability, with Regulation (EU) No 168/2013, Delegated Regulation (EU) No 134/2014 and GT-SUITE (GT-Power), with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Analyse the thermodynamic cycle of a high-revving four-stroke engine.

02

Size bore, stroke and valves according to power targets.

03

Interpret valve timing diagrams and cam profiles.

04

Compare crankshaft configurations and their effect on traction.

05

Evaluate injection and ignition maps in sports engines.

06

Plan power and reliability tests on the dyno.

07

Diagnose typical failures in racing engines.

Profile

Who it's for

  • Engine engineers aiming to master high-performance four-stroke design.
  • Test bench technicians.
  • Racing mechanics.
  • Engine tuners.
  • Calibration engineers.
  • Powertrain R&D technicians.
  • Engineering or science graduates seeking to enter motorcycle manufacturing.
Standards & tools

What you'll work with

  • Regulation (EU) No 168/2013 (approval of two- and three-wheel vehicles)
  • Delegated Regulation (EU) No 134/2014 (environmental and propulsion performance requirements)
  • ISO 1585 (engine net power test code)
  • SAE J1349 (engine power test code)
  • UNECE Regulation No 41 (motorcycle noise)
  • SAE J300 (engine oil viscosity classification)
  • JASO T 903 (four-stroke motorcycle engine oils)
  • GT-SUITE (GT-Power)
  • Ricardo WAVE
  • AVL BOOST
  • ANSYS Fluent
  • MATLAB/Simulink
Syllabus

6 modules

  1. 1.1Real versus theoretical Otto cycle
  2. 1.2Volumetric efficiency and cylinder filling
  3. 1.3Compression ratio and knock limit
  4. 1.4Mean effective pressure and specific torque
  5. 1.5Power per litre and maximum engine speed
  6. 1.6Mean piston speed as a mechanical limit
  7. 1.7Bore-to-stroke ratio in oversquare engines
  8. 1.8Pumping losses and internal friction
  9. 1.9Torque and power curves on the dyno
  10. 1.10Workshop: calculating power from MEP
  1. 2.1DOHC overhead camshafts
  2. 2.2Valve timing diagrams and valve overlap
  3. 2.3Lift, duration and cam profile
  4. 2.4Titanium valves and high-frequency springs
  5. 2.5Ducati desmodromic valvetrain
  6. 2.6Pneumatic valve springs in MotoGP engines
  7. 2.7Variable valve timing in sports motorcycles
  8. 2.8Design of intake and exhaust ports
  9. 2.9Cylinder head flow testing and discharge coefficient
  10. 2.10Lab: interpreting a valve timing diagram
  1. 3.1Short-skirt forged pistons
  2. 3.2Low-tension, low-friction rings
  3. 3.3Titanium and forged steel connecting rods
  4. 3.4Crossplane versus flat-plane crankshaft
  5. 3.5Big bang firing order and traction
  6. 3.6Balancing of primary and secondary forces
  7. 3.7Balance shafts in twin-cylinder engines
  8. 3.8Plain bearings and assembly clearances
  9. 3.9Material fatigue at high engine speeds
  10. 3.10Case study: comparing crankshaft configurations
  1. 4.1Ride-by-wire throttle bodies
  2. 4.2Variable-length intake trumpets
  3. 4.3Ram-air pressurised airbox
  4. 4.4Twin injection per cylinder
  5. 4.5Ignition advance and load maps
  6. 4.6Knock and fuel octane rating
  7. 4.7Tumble motion in the combustion chamber
  8. 4.8Maximum-power mixture and lambda
  9. 4.9Euro 5 limits in sports engines
  10. 4.10Practical: reading injection and ignition maps
  1. 5.1Inertia versus brake-type chassis dynamometer
  2. 5.2Power correction for ambient conditions
  3. 5.3Data acquisition on the test bench
  4. 5.4Compression and leak-down testing
  5. 5.5Valve clearances and wear control
  6. 5.6Running-in of racing engines
  7. 5.7Service life and hour-based overhauls
  8. 5.8Failure analysis of pistons and valves
  9. 5.9Trade-off between power and reliability
  10. 5.10Lab: chassis dynamometer test protocol
  1. 6.1Defining power and usage targets
  2. 6.2Choosing architecture and displacement
  3. 6.3Sizing bore, stroke and valves
  4. 6.4Preliminary valvetrain design
  5. 6.5One-dimensional engine cycle simulation
  6. 6.6Test and validation plan
  7. 6.7Cost and reliability estimate
  8. 6.8Euro 5 compliance check
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: you progress at your own pace within each intake, so you can combine it with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is GT-SUITE (GT-Power), Ricardo WAVE, AVL BOOST, ANSYS Fluent and MATLAB/Simulink, in free, academic or evaluation versions. Tests are studied on real procedures: power testing on a chassis dynamometer, cylinder head flow testing and analysis, and wear diagnosis in racing engines. Assessment is continuous by module plus the final project.

Standards covered: Regulation (EU) No 168/2013, Delegated Regulation (EU) No 134/2014, ISO 1585, SAE J1349, UNECE Regulation No 41, SAE J300, JASO T 903.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of Regulation (EU) No 168/2013, Delegated Regulation (EU) No 134/2014 and ISO 1585 applied to real cases, not as a theoretical annex.
Industry software:GT-SUITE (GT-Power), Ricardo WAVE, AVL BOOST, ANSYS Fluent and MATLAB/Simulink, in free, academic or evaluation versions.
Final project:a sports engine project, from power targets and sizing to 1D simulation, test plan and Euro 5 compliance, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Power from MEP
Calculate engine power from mean effective pressure.
Valve timing interpretation
Interpret the valve timing diagram of a high-performance engine.
Crankshaft comparison
Compare crankshaft configurations and their effect on traction.
Dyno test protocol
Define a chassis dynamometer test protocol with ambient correction.
Final project
Sports engine design with 1D simulation, validation plan and Euro 5 check, reviewed by your tutor.
Career opportunities

Where this takes you

Engine engineerTest bench technicianRacing mechanicEngine tunerCalibration engineerPowertrain R&D technician
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with GT-SUITE (GT-Power), Ricardo WAVE, AVL BOOST, ANSYS Fluent and MATLAB/Simulink, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required; you need an internet connection, a computer that can run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

High-performance four-stroke engine courseEnrol
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