Postgraduate DiplomaAutomotive & Motorsport Applications open

Diploma in Safety and Materials for H₂: Compatibility and Testing

Online postgraduate diploma of 800 hours in hydrogen safety and materials. 8 modules covering hydrogen properties and hazards, hydrogen embrittlement, material compatibility, material testing, component and tank testing, safe facility design and safety regulations and assessment, with an assigned technical tutor.

Duration800 hours · 6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Understand the properties and hazards of hydrogen.

02

Analyse hydrogen embrittlement mechanisms.

03

Select materials compatible with hydrogen.

04

Plan material tests in hydrogen.

05

Test components and tanks in line with regulations.

06

Design safe hydrogen facilities.

07

Apply the regulations and quantitative risk assessment.

Profile

Who it's for

  • Materials engineers selecting metals and polymers for hydrogen service.
  • Process safety engineers working on hydrogen production and storage.
  • High-pressure laboratory technicians carrying out material and component tests.
  • Tank design engineers developing type III and type IV pressure vessels.
  • Industrial safety consultants advising on ATEX, Seveso and risk analysis.
  • Component certification engineers working to UN R134 and GTR 13.
  • Engineering or science graduates looking to move into the energy sector.
Standards & tools

What you'll work with

  • ISO 11114-4 (compatibility of materials with hydrogen)
  • ASME B31.12 (hydrogen piping and pipelines)
  • UN Regulation No. 134 (hydrogen-fuelled vehicles)
  • GTR No. 13 (hydrogen and fuel cell vehicles)
  • ISO/TR 15916 (safety of hydrogen systems)
  • NFPA 2 (Hydrogen Technologies Code)
  • Directive 2014/34/EU (ATEX equipment for explosive atmospheres)
  • ASTM G142 (tensile testing in hydrogen)
  • HyRAM+
  • DNV Phast
  • Ansys Mechanical
  • FLACS
Syllabus

8 modules

  1. 1.1Physical and chemical properties
  2. 1.2Flammability limits
  3. 1.3Minimum ignition energy
  4. 1.4Invisible flame and detection
  5. 1.5Diffusion and buoyancy
  6. 1.6Permeation leaks
  7. 1.7High-pressure hazards
  8. 1.8Cryogenic hazards of liquid hydrogen
  9. 1.9Lessons from historical accidents
  10. 1.10Case study: analysis of a hydrogen incident
  1. 2.1Embrittlement mechanisms
  2. 2.2Material and environmental factors
  3. 2.3Ferritic and austenitic steels
  4. 2.4Aluminium alloys
  5. 2.5Effect of welding
  6. 2.6Fatigue crack growth
  7. 2.7Embrittlement in existing pipelines
  8. 2.8Design criteria
  9. 2.9Materials databases
  10. 2.10Practical exercise: steel selection for a tank
  1. 3.1ISO 11114-4 standard
  2. 3.2Selection of compatible metals
  3. 3.3Polymers and elastomers
  4. 3.4Gaskets and seals
  5. 3.5Explosive decompression damage
  6. 3.6Materials for liquid hydrogen
  7. 3.7Composite materials in tanks
  8. 3.8Barrier coatings
  9. 3.9ASME B31.12 guidance
  10. 3.10Workshop: compatibility matrix for a supply system
  1. 4.1Tensile tests in hydrogen
  2. 4.2Slow strain rate testing
  3. 4.3Fracture toughness tests
  4. 4.4Fatigue tests in hydrogen
  5. 4.5Permeation tests
  6. 4.6ISO 11114-4 disk tests
  7. 4.7High-pressure test chambers
  8. 4.8Laboratory safety
  9. 4.9Interpretation of results
  10. 4.10Lab: analysis of SSRT test results
  1. 5.1UN Regulation No. 134
  2. 5.2GTR No. 13 on hydrogen vehicles
  3. 5.3Hydrostatic pressure tests
  4. 5.4Cycling tests
  5. 5.5Fire tests
  6. 5.6Tank permeation tests
  7. 5.7Valve and regulator tests
  8. 5.8Component tests to CSA/ANSI HGV
  9. 5.9Component certification
  10. 5.10Case study: test plan for a type IV tank
  1. 6.1HAZID and HAZOP risk analysis
  2. 6.2ATEX zone classification
  3. 6.3Ventilation and dilution
  4. 6.4Leak detection
  5. 6.5Safety distances
  6. 6.6Overpressure protection
  7. 6.7Vents and stacks
  8. 6.8Fire protection
  9. 6.9Functional safety requirements
  10. 6.10Practical exercise: zone classification of an electrolyser room
  1. 7.1Application of the ATEX Directive
  2. 7.2Pressure Equipment Directive
  3. 7.3Application of the Seveso Directive
  4. 7.4ISO/TC 197 standards
  5. 7.5NFPA 2 hydrogen code
  6. 7.6Quantitative risk analysis
  7. 7.7Using the HyRAM+ tool
  8. 7.8Staff training
  9. 7.9Emergency plans
  10. 7.10Workshop: quantitative risk analysis with HyRAM+
  1. 8.1Selection of the system
  2. 8.2Risk analysis
  3. 8.3Material selection
  4. 8.4Test plan
  5. 8.5Safe design of the facility
  6. 8.6Regulatory analysis of the system
  7. 8.7Emergency plan
  8. 8.8Conclusions and areas for improvement
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

Training is 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so the programme fits around your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is HyRAM+, DNV Phast, Ansys Mechanical and FLACS, in free, academic or evaluation versions. Tests are studied on real procedures: slow strain rate tensile testing in hydrogen, cycling tests on a type IV tank and quantitative risk analysis of a facility. Assessment is continuous by module, plus the final capstone project.

Standards covered: ISO 11114-4, ASME B31.12, UN Regulation No. 134, GTR No. 13, ISO/TR 15916, NFPA 2, Directive 2014/34/EU, ASTM G142.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 11114-4, ASME B31.12 and UN Regulation No. 134 applied to real cases, not as a theoretical annex.
Industry software:HyRAM+, DNV Phast, Ansys Mechanical and FLACS, in free, academic or evaluation versions.
Final project:a safety and materials project for a hydrogen system, covering risk analysis, material selection, test plan, safe design and emergency planning, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Risk analysis
Carry out a HAZID/HAZOP and quantitative risk analysis of the selected system.
Material selection
Select compatible metals, polymers and seals for hydrogen service.
Test plan
Define the material and component tests required by the applicable standards.
Safe facility design
Set ATEX zones, ventilation, detection and safety distances.
Final project
A documented safety and materials dossier for the system, reviewed by your tutor.
Career opportunities

Where this takes you

Hydrogen materials engineerProcess safety engineerHigh-pressure laboratory technicianTank design engineerIndustrial safety consultantComponent certification engineer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with HyRAM+, DNV Phast, Ansys Mechanical and FLACS, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a suitable computer and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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