Postgraduate DiplomaData, AI, Simulation & Analytics Applications open

Diploma in Root Cause Analytics and Data-Based Diagnostics

Online postgraduate diploma of 800 hours in root cause analytics and data-driven diagnosis. 8 modules covering classical root cause analysis, diagnostic data preparation, multivariate statistics, explainable machine learning, causal inference and operationalisation of diagnosis, with an assigned technical tutor.

Duration800 hours · 6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Apply classical root cause analysis methodologies.

02

Build diagnostic datasets that integrate multiple sources.

03

Use multivariate statistics to locate sources of variation.

04

Interpret machine learning models with SHAP and related techniques.

05

Apply causal inference and discovery to process data.

06

Diagnose failures in time series and event sequences.

07

Integrate data-driven diagnosis into the quality system.

Profile

Who it's for

  • Quality engineers handling recurring defects and customer complaints.
  • Industrial data scientists who want their models to explain why things fail.
  • Process engineers looking for the sources of variation in their lines.
  • Continuous improvement analysts leading 8D and DMAIC projects.
  • Reliability engineers investigating failures and their causes.
  • Problem-solving leads who need evidence rather than opinions.
  • Engineering or science graduates looking to move into the chemical industry.
Standards & tools

What you'll work with

  • IEC 62740:2015 (root cause analysis)
  • IEC 61025:2006 (fault tree analysis)
  • IATF 16949:2016 (automotive quality)
  • ISO 9001:2015 (quality management systems)
  • ISO 13053-1 (Six Sigma: DMAIC methodology)
  • ISA-18.2 (alarm management in the process industries)
  • Python with scikit-learn and SHAP
  • JMP
  • SIMCA (Sartorius)
  • causal-learn
  • Minitab
Syllabus

8 modules

  1. 1.1Defining the problem and the symptom
  2. 1.2Data-oriented 8D methodology
  3. 1.3Ishikawa diagrams
  4. 1.45 Whys method
  5. 1.5Fault tree analysis
  6. 1.6Kepner-Tregoe problem analysis
  7. 1.7Barrier analysis
  8. 1.8Cognitive biases in diagnosis
  9. 1.9Limits of qualitative analysis
  10. 1.10Workshop: 8D for a customer complaint
  1. 2.1Joining process, quality and maintenance data
  2. 2.2Time alignment and process delays
  3. 2.3Batch genealogy
  4. 2.4Aggregation by production unit
  5. 2.5Handling censored variables
  6. 2.6Selecting the analysis period
  7. 2.7Normalisation by product and recipe
  8. 2.8Data quality and bias
  9. 2.9Documentation of the analysis dataset
  10. 2.10Practical exercise: diagnostic dataset with batch genealogy
  1. 3.1Stratification and comparison of groups
  2. 3.2t-tests, ANOVA and non-parametric tests
  3. 3.3Correlation and partial correlation
  4. 3.4Multi-vari charts of sources of variation
  5. 3.5Components of variation analysis
  6. 3.6Principal component analysis
  7. 3.7PLS regression for processes
  8. 3.8Contributions to T² and SPE
  9. 3.9Interpretation with process knowledge
  10. 3.10Lab: multivariate diagnosis with PCA
  1. 4.1Interpretable decision trees
  2. 4.2Random forest and permutation importance
  3. 4.3Gradient boosting for diagnosis
  4. 4.4SHAP values and their interpretation
  5. 4.5Partial dependence and ICE curves
  6. 4.6Association rules and pattern mining
  7. 4.7Subgroup discovery
  8. 4.8Risks of spurious correlations
  9. 4.9Validation of generated hypotheses
  10. 4.10Practical exercise: SHAP explanation of a defect model
  1. 5.1Correlation versus causation
  2. 5.2Causal graphs of the process
  3. 5.3Causal discovery with PC and GES
  4. 5.4Granger causality in time series
  5. 5.5Transfer entropy between variables
  6. 5.6Counterfactuals and causal attribution
  7. 5.7Integrating expert knowledge
  8. 5.8Confirmation experiments
  9. 5.9Limitations and assumptions
  10. 5.10Case study: causal graph of a continuous furnace
  1. 6.1Diagnosis of cascading alarms
  2. 6.2Event sequence analysis
  3. 6.3Change point detection
  4. 6.4Dynamic time warping (DTW)
  5. 6.5Comparison of good and bad batches
  6. 6.6Failure signatures in time series
  7. 6.7Failure knowledge graphs
  8. 6.8Case-based diagnosis
  9. 6.9Pattern search tools
  10. 6.10Lab: batch comparison with DTW
  1. 7.1Guided diagnosis workflow
  2. 7.2Integration with quality systems and CAPA
  3. 7.3Diagnostic dashboards
  4. 7.4Collaboration between analysts and engineers
  5. 7.5Root cause knowledge base
  6. 7.6Report automation
  7. 7.7Measuring time to resolution
  8. 7.8Change management in quality teams
  9. 7.9Accountability for diagnostic conclusions
  10. 7.10Workshop: guided diagnosis workflow for a plant
  1. 8.1Problem definition
  2. 8.2Building the dataset
  3. 8.3Exploratory analysis of the quality case
  4. 8.4Explainable models for the quality case
  5. 8.5Causal analysis of the quality case
  6. 8.6Root cause hypotheses
  7. 8.7Verification and actions
  8. 8.8Lessons learned from the quality case
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

Training is 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so the programme fits around your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Python with scikit-learn and SHAP, JMP, SIMCA (Sartorius), causal-learn and Minitab, in free, academic or evaluation versions. Exercises are based on real procedures: multivariate analysis of good and bad batches, causal discovery in process data and experimental verification of root cause hypotheses. Assessment is continuous by module, plus the final capstone project.

Standards covered: IEC 62740:2015, IEC 61025:2006, IATF 16949:2016, ISO 9001:2015, ISO 13053-1, ISA-18.2.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of IEC 62740, IEC 61025 and IATF 16949 applied to real cases, not as a theoretical annex.
Industry software:Python with scikit-learn and SHAP, JMP, SIMCA (Sartorius), causal-learn and Minitab, in free, academic or evaluation versions.
Final project:a data-driven root cause analysis of a real quality case, combining exploratory statistics, explainable models and causal analysis, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Define the problem
Frame the quality problem and its symptoms using a data-oriented 8D approach.
Build the dataset
Integrate process, quality and maintenance data with batch genealogy.
Explore and model
Locate sources of variation with PCA and explain defects with SHAP.
Analyse causality
Build a causal graph and formulate root cause hypotheses.
Final project
Verify the hypotheses, define actions and lessons learned, and present to your tutor.
Career opportunities

Where this takes you

Quality engineerIndustrial data scientistProcess engineerContinuous improvement analystReliability engineerProblem-solving lead
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Python with scikit-learn and SHAP, JMP, SIMCA (Sartorius), causal-learn and Minitab, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector; no university degree is required.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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