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Diploma in Long-Travel Suspension for Baja

Online postgraduate diploma of 800 hours in long-travel suspension for Baja racing: 8 modules covering desert racing demands, long-travel architectures, desert dampers, springs and bump stops, simulation and design, on-track set-up and race reliability, with an assigned technical tutor.

Duration800 hours · 6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Understand the demands of desert racing.

02

Design long-travel suspension architectures.

03

Select and tune bypass dampers.

04

Set up springs and bump stops for jumps.

05

Simulate suspension behaviour.

06

Carry out on-track set-up.

07

Ensure reliability during the race.

Profile

Who it's for

  • Off-road suspension engineers
  • Damper technicians
  • Motorsport engineers
  • Desert race vehicle builders
  • Race data engineers
  • Chassis designers
  • Engineering or science graduates looking to move into off-road motorsport
Standards & tools

What you'll work with

  • ISO 8608 (reporting of road surface profiles)
  • ISO 2631-1 (evaluation of human exposure to whole-body vibration)
  • SCORE International Rulebook (technical and sporting rules for Baja desert racing)
  • FIA Appendix J, Article 283 (general safety prescriptions for cross-country vehicles)
  • Directive 2002/44/EC (minimum health and safety requirements regarding exposure to vibration)
  • MSC Adams
  • MoTeC i2 Pro
  • SolidWorks
  • Ansys Mechanical
Syllabus

8 modules

  1. 1.1Terrain: sand, whoops, rock and dry riverbeds
  2. 1.2Speeds and loads in a race
  3. 1.3Trophy trucks and unlimited classes
  4. 1.4Demands on the suspension
  5. 1.5Reference technical regulations
  6. 1.6Desert off-road culture
  7. 1.7Reliability versus performance
  8. 1.8Lessons from major races
  9. 1.9Race data and telemetry
  10. 1.10Workshop: analysis of a Baja terrain profile
  1. 2.1Long front wishbones
  2. 2.2Four-link solid axles
  3. 2.3Trailing and semi-trailing arms
  4. 2.4Travel of more than 600 mm
  5. 2.5Mounting points and reinforcements
  6. 2.6Roll centre and anti-dive
  7. 2.7Suspension motion ratio
  8. 2.8Integration with steering
  9. 2.9Unsprung mass
  10. 2.10Practical: kinematic study of a long wishbone
  1. 3.1External bypass dampers
  2. 3.2Coilover dampers
  3. 3.3Hydraulic bump stop dampers
  4. 3.4Remote reservoirs
  5. 3.5Oil cooling
  6. 3.6Damping fade due to temperature
  7. 3.7Compression and rebound adjustment
  8. 3.8Multiple dampers per wheel
  9. 3.9Maintenance between stages
  10. 3.10Laboratory: damper curve on a dyno
  1. 4.1Tandem coil springs
  2. 4.2Dual-rate springs
  3. 4.3Hydraulic bump stops
  4. 4.4Limit straps
  5. 4.5Torsion bars and anti-roll bars
  6. 4.6Preload and ride height
  7. 4.7Progressive rate
  8. 4.8Selection according to vehicle weight
  9. 4.9Managing jumps and landings
  10. 4.10Case study: spring set-up for whoops
  1. 5.1Kinematic modelling in MSC Adams
  2. 5.2Jump simulation
  3. 5.3Damper models
  4. 5.4Road profiles to ISO 8608
  5. 5.5Driver vibration to ISO 2631-1
  6. 5.6Travel optimisation
  7. 5.7Loads for structural design
  8. 5.8Finite element analysis of components
  9. 5.9Validation with race data
  10. 5.10Practical: simulating a landing after a jump
  1. 6.1Set-up procedures
  2. 6.2Testing on representative sections
  3. 6.3Reading vehicle behaviour
  4. 6.4Data acquisition with potentiometers
  5. 6.5Analysis in MoTeC i2
  6. 6.6Driver-engineer communication
  7. 6.7Adjustment by terrain type
  8. 6.8Recording set-ups
  9. 6.9Safety during testing
  10. 6.10Workshop: set-up session on a sand section
  1. 7.1Typical suspension failures
  2. 7.2Inspection between stages
  3. 7.3Bearings and rod ends
  4. 7.4Fatigue of arms and mounts
  5. 7.5Rapid component replacement
  6. 7.6Critical spare parts
  7. 7.7Service planning
  8. 7.8Lessons learned
  9. 7.9Continuous improvement
  10. 7.10Case study: analysis of a broken arm
  1. 8.1Definition of the vehicle
  2. 8.2Travel and load requirements
  3. 8.3Suspension architecture
  4. 8.4Selection of dampers and springs
  5. 8.5Simulation
  6. 8.6Set-up plan
  7. 8.7Reliability plan
  8. 8.8Conclusions
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so it can be combined with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MSC Adams, MoTeC i2 Pro, SolidWorks and Ansys Mechanical, in free, academic or evaluation versions. Testing is studied through real procedures for suspension set-up on sand and whoops sections, damper dyno testing and analysis of race travel data. Assessment is continuous by module, plus the final integrated project.

Standards covered: ISO 8608, ISO 2631-1, SCORE International Rulebook, FIA Appendix J, Article 283, Directive 2002/44/EC.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 8608, ISO 2631-1 and the SCORE International Rulebook applied to real cases, not as a theoretical annex.
Industry software:MSC Adams, MoTeC i2 Pro, SolidWorks and Ansys Mechanical, in free, academic or evaluation versions.
Final project:A complete long-travel suspension design for a desert race vehicle, from requirements to the reliability plan, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Vehicle and requirements
Define the race vehicle and its travel and load requirements.
Suspension architecture
Design the front and rear long-travel suspension geometry.
Damper and spring selection
Select bypass dampers, springs and bump stops for the expected terrain.
Simulation and set-up plan
Simulate jumps and landings and prepare the on-track set-up plan.
Final project
Present the reliability plan and conclusions in a full engineering report.
Career opportunities

Where this takes you

Off-road suspension engineerDamper technicianMotorsport engineerDesert race vehicle builderRace data engineerChassis designer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with MSC Adams, MoTeC i2 Pro, SolidWorks and Ansys Mechanical, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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