CourseAerospace, UAM, Drones & Space Applications open

Digital twin course in turbines

Online course of 300 hours in digital twins for turbines, structured in 6 modules covering digital twin concepts, physical turbine modelling, data and connectivity, model-data fusion, and diagnostics, prognostics and maintenance, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Understand the concepts and levels of a turbine digital twin.

02

Build thermodynamic and degradation models of turbines.

03

Manage sensor data using quality and security criteria.

04

Fuse physical models and data using estimation techniques.

05

Apply the digital twin to diagnostics and prognostics.

06

Assess the value of the twin in fleet maintenance.

07

Develop a prototype turbine digital twin.

Profile

Who it's for

  • Digital twin engineers building models of rotating machinery.
  • Engine health monitoring engineers at airlines and OEMs.
  • Industrial data scientists working with turbine time series.
  • Turbine performance engineers using cycle models.
  • Predictive maintenance engineers planning shop visits.
  • IoT platform architects designing data pipelines for engines.
  • Engineering or science graduates looking to enter engine manufacturing.
Standards & tools

What you'll work with

  • ISO 23247 (series) (digital twin framework for manufacturing)
  • ISO/IEC 30173 (digital twin concepts and terminology)
  • ISO 13374 (series) (condition monitoring and diagnostics, data processing)
  • ISO 17359 (condition monitoring and diagnostics of machines, general guidelines)
  • ISO 13381-1 (prognostics, general guidelines)
  • ISO 20816-4 (mechanical vibration of gas turbines)
  • SAE ARP1587 (aircraft gas turbine engine health management system guide)
  • GasTurb
  • Ansys Twin Builder
  • MATLAB/Simulink
  • T-MATS (NASA)
  • Python with scikit-learn
Syllabus

6 modules

  1. 1.1Digital twin, digital model and digital shadow
  2. 1.2Maturity and fidelity levels
  3. 1.3Engine life cycle and use of the twin
  4. 1.4Physical, digital and connection architecture
  5. 1.5Use cases: diagnostics, prognostics and design
  6. 1.6Fleet twins versus unit twins
  7. 1.7Industrial suppliers and ecosystems
  8. 1.8Return on investment and business value
  9. 1.9Standardisation and fleet databases
  10. 1.10Workshop: defining use cases for a fleet turbine
  1. 2.10D thermodynamic cycle models
  2. 2.2Compressor and turbine maps
  3. 2.3Map scaling and adaptation
  4. 2.4Dynamic transient models
  5. 2.5Thermal models of hot-section components
  6. 2.6Creep and fatigue life models
  7. 2.7Reduced-order modelling of CFD and FEM models
  8. 2.8Component degradation models
  9. 2.9Secondary and oil system models
  10. 2.10Lab: performance model in GasTurb
  1. 3.1Engine instrumentation and sampling rate
  2. 3.2In-flight and ground data recording
  3. 3.3Data quality and outlier treatment
  4. 3.4Correction to standard conditions
  5. 3.5IoT architectures and edge computing
  6. 3.6Cloud platforms for time series
  7. 3.7Cybersecurity of engine data
  8. 3.8Interoperability and data standards
  9. 3.9Data governance and ownership
  10. 3.10Practical: cleaning an engine data set
  1. 4.1Adaptive gas path analysis
  2. 4.2Extended and unscented Kalman filters
  3. 4.3Health parameter estimation
  4. 4.4Hybrid physics-machine learning models
  5. 4.5Neural networks for time series
  6. 4.6Uncertainty quantification
  7. 4.7Continuous calibration of the twin
  8. 4.8Validation against test-bed data
  9. 4.9Sensor drift detection
  10. 4.10Case study: compressor efficiency estimation with a Kalman filter
  1. 5.1Anomaly detection and alarms
  2. 5.2Fault isolation by component
  3. 5.3Remaining useful life and prognostics
  4. 5.4Condition-based maintenance
  5. 5.5Planning of washes and shop visits
  6. 5.6Fleet optimisation and availability
  7. 5.7Twins for industrial and power-generation turbines
  8. 5.8Governance and validation of the twin
  9. 5.9Integration with maintenance management systems
  10. 5.10Case study: remaining life estimation of a hot-section module
  1. 6.1Definition of scope and use cases
  2. 6.2Selection of physical models
  3. 6.3Data architecture
  4. 6.4Fusion and estimation algorithms
  5. 6.5Health indicators and alerts
  6. 6.6Validation with test data
  7. 6.7Operator dashboard
  8. 6.8Deployment plan
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so the programme is compatible with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is GasTurb, Ansys Twin Builder, MATLAB/Simulink, T-MATS (NASA) and Python with scikit-learn, in free, academic or evaluation versions. Testing is studied through real procedures: building an adaptive performance model with flight data, health parameter estimation with a Kalman filter, and remaining life prognostics for hot-section components. Assessment is continuous by module, plus the final project.

Standards covered: ISO 23247 (series), ISO/IEC 30173, ISO 13374 (series), ISO 17359, ISO 13381-1, ISO 20816-4, SAE ARP1587.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 23247 (series), ISO/IEC 30173 and ISO 13374 (series) applied to real cases, not as a theoretical annex.
Industry software:GasTurb, Ansys Twin Builder, MATLAB/Simulink, T-MATS (NASA) and Python with scikit-learn, in free, academic or evaluation versions.
Final project:a prototype turbine digital twin, from use cases and physical models to data architecture, fusion algorithms, health indicators and an operator dashboard, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Use case definition
Define the digital twin use cases for a fleet turbine.
Performance model
Build a turbine performance model in GasTurb.
Data preparation
Clean and correct an engine data set to standard conditions.
Health estimation
Estimate compressor efficiency and remaining life with a Kalman filter.
Final project
Develop a prototype turbine digital twin, reviewed by your tutor.
Career opportunities

Where this takes you

Digital twin engineerEngine health monitoring engineerIndustrial data scientistTurbine performance engineerPredictive maintenance engineerIoT platform architect
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with GasTurb, Ansys Twin Builder, MATLAB/Simulink, T-MATS (NASA) and Python with scikit-learn, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required; you need a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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