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Course in Additive Manufacturing of Discrete Parts

Online 300 h course in additive manufacturing of discrete parts. 6 modules covering ISO/ASTM 52900 (additive manufacturing, terminology), ISO/ASTM 52901 (requirements for parts made by additive manufacturing) and Materialise Magics. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Differentiate additive manufacturing of end-use parts from prototyping.

02

Design parts for the additive process and its post-processing.

03

Select and qualify polymeric and metallic materials.

04

Plan production and thermal, mechanical and surface post-processing.

05

Establish a dimensional and mechanical quality control plan.

06

Define the usage limits of additive parts in historic vehicles.

07

Develop an end-use part by additive manufacturing.

Profile

Who it's for

  • Additive manufacturing engineer wishing to specialise in Additive Manufacturing of Discrete Parts.
  • Post-processing technician wishing to specialise in Additive Manufacturing of Discrete Parts.
  • Quality manager for additive parts wishing to specialise in Additive Manufacturing of Discrete Parts.
  • Designer for additive manufacturing wishing to specialise in Additive Manufacturing of Discrete Parts.
  • Manufacturer of period spare parts wishing to specialise in Additive Manufacturing of Discrete Parts.
  • Metallurgy technician wishing to specialise in Additive Manufacturing of Discrete Parts.
  • Graduates in engineering or science seeking to enter additive manufacturing.
Standards & tools

What you'll work with

  • ISO/ASTM 52900 (additive manufacturing, terminology)
  • ISO/ASTM 52901 (requirements for parts made by additive manufacturing)
  • ISO/ASTM 52904 (metal powder bed fusion for critical applications)
  • ISO/ASTM 52920 (qualification principles in additive manufacturing)
  • ASTM F2924 (Ti-6Al-4V by powder bed fusion)
  • ISO/ASTM 52910 (design guidelines for additive manufacturing)
Syllabus

6 modules · 300 h

  1. 1.1Difference from prototyping
  2. 1.2Which parts are suitable for additive manufacturing
  3. 1.3Functional requirements of the part
  4. 1.4Technologies for final parts
  5. 1.5Technical plastics and metals
  6. 1.6Sintering and metal fusion
  7. 1.7External manufacturing services
  8. 1.8Realistic cost and lead time
  9. 1.9Standards and liability
  10. 1.10Workshop: selection criteria for candidate parts
  1. 2.1Wall thicknesses and layer orientation
  2. 2.2Material anisotropy
  3. 2.3Radii, draft angles and overhangs
  4. 2.4Joint and thread design
  5. 2.5Metal inserts and their housings
  6. 2.6Achievable tolerances
  7. 2.7Machining allowance for subsequent machining
  8. 2.8Lightweighting and internal structures
  9. 2.9Design review before printing
  10. 2.10Practice: redesigning a part for additive manufacturing
  1. 3.1Declared and actual mechanical properties
  2. 3.2Service temperature
  3. 3.3Resistance to oils and fuels
  4. 3.4Resistance to ultraviolet radiation and ageing
  5. 3.5Moisture absorption
  6. 3.6Fatigue behaviour
  7. 3.7Coupon testing
  8. 3.8Material data sheet
  9. 3.9Documented selection
  10. 3.10Practice: testing coupons of two materials
  1. 4.1Preparing the build file
  2. 4.2Process parameters
  3. 4.3Batch control
  4. 4.4Support removal and cleaning
  5. 4.5Annealing heat treatments
  6. 4.6Machining of functional surfaces
  7. 4.7Sealing and waterproofing
  8. 4.8Cosmetic finishing
  9. 4.9Part marking
  10. 4.10Practice: producing a short series
  1. 5.1Visual inspection for defects
  2. 5.2Dimensional control
  3. 5.3Density and porosity
  4. 5.4Functional testing of the part
  5. 5.5Series sampling
  6. 5.6Acceptance criteria
  7. 5.7Batch recording and traceability
  8. 5.8Rework and scrap
  9. 5.9Quality report
  10. 5.10Practice: control plan for a series
  1. 6.1Parts that should not be made this way
  2. 6.2Customer declaration and marking
  3. 6.3Warranty and expected service life
  4. 6.4In-service part monitoring
  5. 6.5Intellectual property of the model
  6. 6.6Sale of parts and legal obligations
  7. 6.7Cost per part and break-even point
  8. 6.8Common mistakes and known failures
  9. 6.9Documented real cases
  10. 6.10Final project: additive manufacturing file for a part
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetable: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Materialise Magics, Autodesk Netfabb, Ansys Additive, SolidWorks, in free, academic or evaluation versions. Tests are studied using real procedures for orientation and supports of a metal part, thermal and machining post-processing, dimensional inspection and coupon testing. Assessment is continuous, module by module, plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-focused Master's Thesis:safety case, test plan, compliance dossier and operating limits.
Industry-led mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with cyber-OT, DIH and compliance as core pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Parts that should not be made this way

Differentiate additive manufacturing of end-use parts from prototyping.

Customer declaration and marking

Design parts for the additive process and its post-processing.

Warranty and expected service life

Select and qualify polymeric and metallic materials.

In-service part monitoring

Plan production and thermal, mechanical and surface post-processing.

Intellectual property of the model

Establish a dimensional and mechanical quality control plan.

Career opportunities

Where this takes you

Additive Manufacturing EngineerPost-Processing TechnicianQuality Manager for Additive PartsDesign Engineer for Additive ManufacturingManufacturer of Period Spare PartsMetallurgy Technician
Admissions & scholarships

Requirements

  • No prior degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow technical standards reading.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

You work with Materialise Magics, Autodesk Netfabb, Ansys Additive and SolidWorks. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma on passing the continuous assessment and the integrating project. It is in-house training, not an official Ministry qualification.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the advanced programme. Check the recognition policy when you enrol.

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