Postgraduate DiplomaRobotics, Automation & Control Applications open

Diploma in Process Parameters and Cord Control

Online postgraduate diploma of 800 hours in process parameters and weld bead control: 8 modules covering automated welding processes, process parameters, specification and qualification, bead geometry and defects, process monitoring, inspection and optimisation under ISO 3834-2:2021, ISO 15614-1:2017 and ISO 5817:2023, with an assigned technical tutor.

Duration6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Diploma in Process Parameters and Cord Control — studying from Canada

Canada has a notable robotics and automation sector, with research leadership at institutions such as McGill University, the University of Toronto and the University of Waterloo. Industrial automation firms and integrators serve manufacturing, automotive and resource industries across Ontario, Québec and Alberta. The Canadian Space Agency's robotic systems contribute to space robotics expertise. Engineers work on control systems, industrial robots, mechatronics and automation integration.

Fees for Canada: C$2,010 (Canadian dollar), with instalments and employer sponsorship available.

Relevant bodies in Canada

  • Robotics Council of Canada
  • Canadian Standards Association (CSA Group)
  • Automation Canada
  • Institute of Electrical and Electronics Engineers Canada (IEEE Canada)

Typical roles

  • Robotics Engineer
  • Controls Engineer
  • Automation Engineer
  • Mechatronics Engineer

Questions from Canada

Is this programme recognised by professional bodies in Canada for robotics and control engineering?

SEIUM's qualifications are private, not official state degrees, and are not accredited by any national body in Canada. Professional engineering titles are regulated provincially, for example by Professional Engineers Ontario, and engineering graduates in Canada typically pursue licensure through these bodies. Recognition of a private qualification is decided by employers or the relevant body.

Where could this qualification help in Canada's robotics and automation job market?

Canadian employers in manufacturing, logistics, aerospace, mining and automation integration may hire for robotics and control skills. Whether they value a private qualification is their decision, and many also weigh portfolios, experience and recognised credentials. The final project can demonstrate applied ability, though it does not guarantee any job.

How can I study this while working full time in Canada?

The programme is entirely online and taught in English, so you can study from home across Canadian time zones, and no student visa is needed. Choose from 300-hour specialist courses, 800-hour postgraduate diplomas or 1,900-hour master's programmes. Fees are payable in instalments, employer sponsorship is possible, and you receive an assigned technical tutor.

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Learning outcomes

What you will be able to do

01

Select the right automated welding process for each joint.

02

Adjust process parameters and calculate heat input.

03

Write and qualify welding procedures according to ISO 15609 and ISO 15614.

04

Assess bead geometry and defects according to ISO 5817.

05

Monitor the process and detect anomalies in line.

06

Plan the inspection and quality control of joints.

07

Optimise parameters through design of experiments.

Profile

Who it's for

  • Welding engineers.
  • Robotic welding process technicians.
  • Welding inspectors.
  • Welding coordinators.
  • Welding robot programmers.
  • Joint quality managers.
  • Engineering or science graduates seeking to move into the automotive industry.
Standards & tools

What you'll work with

  • ISO 3834-2:2021 (comprehensive quality requirements for fusion welding)
  • ISO 15614-1:2017 (welding procedure qualification)
  • ISO 5817:2023 (quality levels for imperfections in welds)
  • ISO 15609-1:2019 (welding procedure specification for arc welding)
  • ISO 9606-1:2017 (welder qualification — steels)
  • ISO 14732:2013 (welding operator qualification)
  • ISO 17637:2016 (visual testing of fusion-welded joints)
  • ISO 6520-1:2007 (classification of geometric imperfections)
  • Fronius WeldCube
  • Lincoln Electric Production Monitoring
  • Meta Vision seam-tracking sensors
  • Minitab
  • Kemppi WeldEye
Syllabus

8 modules

  1. 1.1Robotic MIG/MAG welding
  2. 1.2Automated TIG welding
  3. 1.3Submerged arc welding
  4. 1.4Laser and hybrid welding
  5. 1.5Friction stir welding
  6. 1.6Power sources and transfer modes
  7. 1.7Pulsed arc and CMT
  8. 1.8Consumables and shielding gases
  9. 1.9Process selection according to the joint
  10. 1.10Case study: process selection for a welded chassis
  1. 2.1Current, voltage and travel speed
  2. 2.2Heat input and its calculation
  3. 2.3Wire feed speed and stick-out
  4. 2.4Torch angles and technique
  5. 2.5Weaving and oscillation
  6. 2.6Preheat and interpass temperature
  7. 2.7Effect of parameters on geometry
  8. 2.8Synergic programs in modern power sources
  9. 2.9Robust parameter windows
  10. 2.10Laboratory: effect of travel speed on penetration
  1. 3.1WPS specification according to ISO 15609-1
  2. 3.2Procedure qualification to ISO 15614-1
  3. 3.3WPQR record
  4. 3.4Welder qualification to ISO 9606-1
  5. 3.5Welding operators to ISO 14732
  6. 3.6ISO 3834 quality requirements
  7. 3.7Essential variables and ranges
  8. 3.8WPS document management
  9. 3.9ASME IX code as a reference
  10. 3.10Practical exercise: writing a WPS for a MAG robot
  1. 4.1Penetration, width and reinforcement
  2. 4.2ISO 5817 quality levels
  3. 4.3Porosity and its causes
  4. 4.4Lack of fusion and lack of penetration
  5. 4.5Undercut and spatter
  6. 4.6Hot and cold cracking
  7. 4.7Distortion and residual stresses
  8. 4.8Macrographs and measurement
  9. 4.9Defect–parameter relationship
  10. 4.10Workshop: defect diagnosis on welded test pieces
  1. 5.1Current and voltage acquisition
  2. 5.2Arc monitoring systems
  3. 5.3Through-arc seam tracking
  4. 5.4Laser seam-tracking sensors
  5. 5.5Weld pool cameras
  6. 5.6Process signatures and anomaly detection
  7. 5.7Per-bead parameter traceability
  8. 5.8Integration with MES
  9. 5.9Welding data analytics
  10. 5.10Practical exercise: arc signal analysis to detect porosity
  1. 6.1Visual inspection according to ISO 17637
  2. 6.2Penetrant and magnetic particle testing
  3. 6.3Ultrasonic and phased array testing
  4. 6.4Industrial radiography
  5. 6.5Laser profilometry of the bead
  6. 6.6Automatic in-line inspection
  7. 6.7Sampling and control plans
  8. 6.8Statistical control of parameters
  9. 6.9Non-conformity management
  10. 6.10Case study: control plan for a robotic welding line
  1. 7.1Design of experiments in welding
  2. 7.2Multi-objective parameter optimisation
  3. 7.3Predictive geometry models
  4. 7.4Adaptive bead control
  5. 7.5Distortion reduction
  6. 7.6Productivity and arc-on time
  7. 7.7Gas and energy consumption
  8. 7.8Torch maintenance
  9. 7.9Continuous process improvement
  10. 7.10Laboratory: DOE to optimise penetration and speed
  1. 8.1Description of the joint and requirements
  2. 8.2Process selection
  3. 8.3WPS development
  4. 8.4Parameter window
  5. 8.5Monitoring plan
  6. 8.6Inspection plan
  7. 8.7Analysis of results
  8. 8.8Optimisation proposals
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

Training is 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, making it compatible with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Fronius WeldCube, Lincoln Electric Production Monitoring, Meta Vision seam-tracking sensors, Minitab and Kemppi WeldEye, in free, academic or evaluation versions. Tests are studied on real procedures: developing a parameter window for robotic MAG welding, assessing defects according to ISO 5817, and monitoring arc signals in production. Assessment is continuous by module plus the final project.

Standards covered: ISO 3834-2:2021, ISO 15614-1:2017, ISO 5817:2023, ISO 15609-1:2019, ISO 9606-1:2017, ISO 14732:2013, ISO 17637:2016, ISO 6520-1:2007.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 3834-2, ISO 15614-1, ISO 15609-1 and ISO 5817 applied to real cases, not as a theoretical annex.
Industry software:Fronius WeldCube, Lincoln Electric Production Monitoring, Meta Vision seam-tracking sensors, Minitab and Kemppi WeldEye, in free, academic or evaluation versions.
Final project:a complete weld bead control system for a real joint, from WPS and parameter window to monitoring, inspection and optimisation, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Joint and process selection
Describe the joint and its requirements and select the welding process.
WPS development
Write the WPS and define the robust parameter window.
Monitoring plan
Plan in-line monitoring of arc signals and bead parameters.
Inspection plan
Define the inspection plan and analyse results against ISO 5817.
Final project
Propose optimisations and present the report to your tutor.
Career opportunities

Where this takes you

Welding engineerRobotic welding process technicianWelding inspectorWelding coordinatorWelding robot programmerJoint quality manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Fronius WeldCube, Lincoln Electric Production Monitoring, Meta Vision seam-tracking sensors, Minitab and Kemppi WeldEye, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a computer capable of running the software, and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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