Postgraduate DiplomaAutomotive & Motorsport Applications open

Diploma in PEM Fuel Cells: Balance of Plant and System Validation

Online postgraduate diploma of 800 hours in PEM fuel cells: balance of plant and system validation. 8 modules covering PEM electrochemistry, stack architecture, air, hydrogen and thermal balance of plant, control and electronics, testing and validation and integration in applications, with an assigned technical tutor.

Duration800 hours · 6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Diploma in PEM Fuel Cells: Balance of Plant and System Validation — studying from Canada

Canada's automotive industry is concentrated in Ontario, particularly around Windsor, Oshawa, Brampton and St. Catharines, with assembly plants and a dense supplier network. Companies such as General Motors Canada, Stellantis Canada and Toyota Canada operate production facilities, supported by a strong parts sector. Motorsport activity is present through national series and circuits such as Canadian Tire Motorsport Park and Mosport. Engineers work on vehicle design, powertrain development, manufacturing engineering and supplier quality.

Fees for Canada: C$1,400 (Canadian dollar), with instalments and employer sponsorship available.

Relevant bodies in Canada

  • Automotive Parts Manufacturers' Association (APMA)
  • Society of Automotive Engineers Canada (SAE Canada)
  • Canadian Standards Association (CSA Group)
  • Transport Canada

Typical roles

  • Automotive Design Engineer
  • Powertrain Engineer
  • Manufacturing Engineer
  • Vehicle Test Engineer

Questions from Canada

Which Canadian bodies recognise automotive engineering qualifications?

Automotive engineers in Canada often hold Professional Engineer (P.Eng.) licences from provincial associations such as Professional Engineers Ontario, which regulate the title 'engineer'. SEIUM is a private institute, and its qualifications are not official state degrees and are not accredited by any national body, so they do not confer P.Eng. status. Whether an employer or other body recognises the training is their decision, so confirm this before you enrol.

Where in Canada would automotive or motorsport training be useful to employers?

Canada has automotive manufacturing centred in Ontario, with suppliers across the country, and a range of motorsport and performance engineering businesses. Employers in these areas typically assess candidates on skills, portfolios and practical experience. A SEIUM final project can document your work, but how much weight a private qualification carries is up to each employer, so ask them directly.

How does the workload and funding work for someone employed in Canada?

Programmes are fully online, so you can study from anywhere, including outside Canadian time zones if needed, but schedules should be planned around your work. Hours range from 300 for specialist courses to 1,900 for master's programmes. Fees can be paid in instalments, and employer sponsorship is possible. Teaching is in English, and an assigned technical tutor supports you throughout.

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Learning outcomes

What you will be able to do

01

Understand the electrochemistry of PEM fuel cells.

02

Analyse stack architecture.

03

Design the air balance of plant.

04

Design the hydrogen and thermal circuits.

05

Define system control strategies.

06

Plan testing and validation.

07

Integrate PEM systems into real applications.

Profile

Who it's for

  • Fuel cell systems engineers developing complete PEM power units.
  • Stack validation engineers running performance and durability campaigns.
  • Hydrogen systems control engineers working on start-up, shutdown and hybridisation.
  • Test bench technicians operating fuel cell test rigs.
  • Vehicle integration engineers packaging fuel cell systems in trucks, buses and cars.
  • Electrochemistry researchers moving towards applied system development.
  • Engineering or science graduates looking to move into the automotive sector.
Standards & tools

What you'll work with

  • IEC 62282-2-100 (fuel cell modules, safety)
  • IEC 62282-3-100 (stationary fuel cell power systems)
  • ISO 23828 (fuel cell road vehicles, energy consumption)
  • UN Regulation No. 134 (hydrogen-fuelled vehicles)
  • SAE J2615 (fuel cell system performance testing)
  • ISO 14687 (hydrogen fuel quality)
  • ISO 26262 (functional safety)
  • MATLAB and Simulink
  • GT-SUITE
  • COMSOL Multiphysics
  • AVL CRUISE M
Syllabus

8 modules

  1. 1.1Anode and cathode reactions
  2. 1.2Proton exchange membrane
  3. 1.3Platinum catalysts
  4. 1.4Gas diffusion layers
  5. 1.5Polarisation curve
  6. 1.6Activation, ohmic and concentration losses
  7. 1.7Fuel cell efficiency
  8. 1.8Water management in the membrane
  9. 1.9Degradation mechanisms
  10. 1.10Case study: analysis of a polarisation curve
  1. 2.1Graphite and metallic bipolar plates
  2. 2.2Flow field design
  3. 2.3Sealing and compression
  4. 2.4Gas distribution
  5. 2.5Stack cooling
  6. 2.6Cell voltage monitoring
  7. 2.7Stack manufacturing
  8. 2.8Power scaling
  9. 2.9Typical stack failures
  10. 2.10Workshop: sizing a 100 kW stack
  1. 3.1Air compressors
  2. 3.2Membrane humidifiers
  3. 3.3Air filtration
  4. 3.4Pressure and flow control
  5. 3.5Expanders and energy recovery
  6. 3.6Compressor noise
  7. 3.7Parasitic consumption of auxiliaries
  8. 3.8Oxygen excess ratio control
  9. 3.9Mechanical integration of the system
  10. 3.10Practical exercise: air compressor selection
  1. 4.1Hydrogen supply and regulators
  2. 4.2Recirculation with blower or ejector
  3. 4.3Nitrogen and water purging
  4. 4.4Water separators
  5. 4.5Cooling circuit
  6. 4.6Heat exchangers and radiators
  7. 4.7Coolant quality and conductivity
  8. 4.8Cold start
  9. 4.9Overall thermal management
  10. 4.10Lab: simulation of the recirculation circuit
  1. 5.1System control architecture
  2. 5.2Start-up and shutdown strategies
  3. 5.3Power control and transients
  4. 5.4DC/DC power converters
  5. 5.5Hybridisation with a battery
  6. 5.6Diagnostics and fault detection
  7. 5.7Functional safety requirements
  8. 5.8System calibration
  9. 5.9Control software
  10. 5.10Practical exercise: fuel cell–battery hybridisation strategy
  1. 6.1Fuel cell test benches
  2. 6.2Performance tests
  3. 6.3Durability tests
  4. 6.4Accelerated load cycles
  5. 6.5System environmental tests
  6. 6.6Impedance spectroscopy
  7. 6.7Cyclic voltammetry tests
  8. 6.8Safety tests
  9. 6.9EU harmonised protocols
  10. 6.10Lab: interpretation of impedance spectroscopy
  1. 7.1Integration in light-duty vehicles
  2. 7.2Buses and trucks
  3. 7.3Integration in maritime applications
  4. 7.4Integration in rail applications
  5. 7.5Stationary power generation systems
  6. 7.6Requirements by application
  7. 7.7Applicable regulations by sector
  8. 7.8System cost
  9. 7.9Technology roadmap
  10. 7.10Case study: integration in a long-haul truck
  1. 8.1Definition of the application
  2. 8.2Stack sizing
  3. 8.3Balance of plant design
  4. 8.4Control strategy
  5. 8.5Validation plan
  6. 8.6Safety analysis
  7. 8.7Economic analysis of the project
  8. 8.8Conclusions and areas for improvement
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

Training is 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so the programme fits around your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MATLAB and Simulink, GT-SUITE, COMSOL Multiphysics and AVL CRUISE M, in free, academic or evaluation versions. Tests are studied on real procedures: polarisation curves on a test bench, accelerated durability testing and impedance spectroscopy of cells. Assessment is continuous by module, plus the final capstone project.

Standards covered: IEC 62282-2-100, IEC 62282-3-100, ISO 23828, UN Regulation No. 134, SAE J2615, ISO 14687, ISO 26262.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of IEC 62282-2-100, IEC 62282-3-100 and ISO 23828 applied to real cases, not as a theoretical annex.
Industry software:MATLAB and Simulink, GT-SUITE, COMSOL Multiphysics and AVL CRUISE M, in free, academic or evaluation versions.
Final project:a PEM system project for a defined application, covering stack sizing, balance of plant, control strategy, validation plan and safety and economic analysis, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Stack sizing
Size the stack for the power and duty cycle of the selected application.
Balance of plant design
Design the air, hydrogen and thermal subsystems.
Control strategy
Define start-up, shutdown and fuel cell–battery hybridisation strategies.
Validation plan
Plan performance, durability and safety tests for the system.
Final project
A complete PEM system design with safety and economic analysis, reviewed by your tutor.
Career opportunities

Where this takes you

Fuel cell systems engineerStack validation engineerHydrogen systems control engineerTest bench technicianVehicle integration engineerElectrochemistry researcher
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with MATLAB and Simulink, GT-SUITE, COMSOL Multiphysics and AVL CRUISE M, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a suitable computer and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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