Postgraduate DiplomaAutomotive & Motorsport Applications open

Diploma in HV and Battery Safety: UN R100/IEC

Online postgraduate diploma of 800 hours in high-voltage and battery safety. 8 modules covering HV vehicle systems, UN Regulation No. 100, battery testing, IEC and SAE standards, post-crash safety, functional safety and BMS, and workshop safety, with an assigned technical tutor.

Duration800 hours · 6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Diploma in HV and Battery Safety: UN R100/IEC — studying from Canada

Canada's automotive industry is concentrated in Ontario, particularly around Windsor, Oshawa, Brampton and St. Catharines, with assembly plants and a dense supplier network. Companies such as General Motors Canada, Stellantis Canada and Toyota Canada operate production facilities, supported by a strong parts sector. Motorsport activity is present through national series and circuits such as Canadian Tire Motorsport Park and Mosport. Engineers work on vehicle design, powertrain development, manufacturing engineering and supplier quality.

Fees for Canada: C$1,400 (Canadian dollar), with instalments and employer sponsorship available.

Relevant bodies in Canada

  • Automotive Parts Manufacturers' Association (APMA)
  • Society of Automotive Engineers Canada (SAE Canada)
  • Canadian Standards Association (CSA Group)
  • Transport Canada

Typical roles

  • Automotive Design Engineer
  • Powertrain Engineer
  • Manufacturing Engineer
  • Vehicle Test Engineer

Questions from Canada

Which Canadian bodies recognise automotive engineering qualifications?

Automotive engineers in Canada often hold Professional Engineer (P.Eng.) licences from provincial associations such as Professional Engineers Ontario, which regulate the title 'engineer'. SEIUM is a private institute, and its qualifications are not official state degrees and are not accredited by any national body, so they do not confer P.Eng. status. Whether an employer or other body recognises the training is their decision, so confirm this before you enrol.

Where in Canada would automotive or motorsport training be useful to employers?

Canada has automotive manufacturing centred in Ontario, with suppliers across the country, and a range of motorsport and performance engineering businesses. Employers in these areas typically assess candidates on skills, portfolios and practical experience. A SEIUM final project can document your work, but how much weight a private qualification carries is up to each employer, so ask them directly.

How does the workload and funding work for someone employed in Canada?

Programmes are fully online, so you can study from anywhere, including outside Canadian time zones if needed, but schedules should be planned around your work. Hours range from 300 for specialist courses to 1,900 for master's programmes. Fees can be paid in instalments, and employer sponsorship is possible. Teaching is in English, and an assigned technical tutor supports you throughout.

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Learning outcomes

What you will be able to do

01

Describe the high-voltage architecture of an electric vehicle.

02

Apply the requirements of UN Regulation No. 100.

03

Plan battery safety tests.

04

Compare international battery standards.

05

Assess electrical safety after a collision.

06

Apply functional safety to the battery system.

07

Establish safe service procedures.

Profile

Who it's for

  • High-voltage safety engineers.
  • Battery validation engineers.
  • Functional safety engineers.
  • Electric vehicle type-approval engineers.
  • Battery laboratory technicians.
  • Workshop safety trainers.
  • Engineering or science graduates seeking to move into electric mobility.
Standards & tools

What you'll work with

  • UN Regulation No. 100 (electrical safety of vehicles)
  • ISO 6469 (electrically propelled vehicles, safety specifications)
  • IEC 62660 (lithium-ion cells for electric vehicles)
  • ISO 26262 (functional safety of road vehicles)
  • UN Regulation No. 94 (frontal impact)
  • SAE J2464 (battery abuse testing)
  • EN 50110-1 (operation of electrical installations)
  • ISO 17840 (rescue sheets)
  • MATLAB and Simulink
  • dSPACE SCALEXIO
  • Ansys Fluent
  • medini analyze
Syllabus

8 modules

  1. 1.1400 V and 800 V voltage architectures
  2. 1.2Electric powertrain components
  3. 1.3Voltage classes A and B
  4. 1.4Insulation and clearances
  5. 1.5High-voltage connectors and cables
  6. 1.6Service disconnect
  7. 1.7High-voltage interlock (HVIL)
  8. 1.8On-board charging systems
  9. 1.9System thermal management
  10. 1.10Case study: high-voltage diagram of an electric passenger car
  1. 2.1Scope and structure of the regulation
  2. 2.2Protection against direct contact
  3. 2.3Protection against indirect contact
  4. 2.4Insulation resistance
  5. 2.5Requirements for the REESS storage system
  6. 2.6Functional safety and warnings
  7. 2.7Hydrogen emissions
  8. 2.8Requirements during charging
  9. 2.9Differences between series of amendments
  10. 2.10Workshop: R100 compliance matrix
  1. 3.1Vibration and mechanical shock
  2. 3.2Mechanical impact and crush
  3. 3.3Fire resistance
  4. 3.4External short-circuit test
  5. 3.5Overcharge and over-discharge protection
  6. 3.6Thermal protection test
  7. 3.7Thermal propagation test
  8. 3.8Immersion tests
  9. 3.9Sample preparation
  10. 3.10Lab: R100 test plan for a battery pack
  1. 4.1IEC 62660 for cells
  2. 4.2IEC 62619 for industrial batteries
  3. 4.3ISO 6469 electric vehicle safety
  4. 4.4SAE J2464 battery abuse
  5. 4.5UL 2580 batteries for vehicles
  6. 4.6GB 38031 in China
  7. 4.7UN 38.3 tests for transport
  8. 4.8Comparison of requirements
  9. 4.9Common test strategy
  10. 4.10Practical exercise: comparison of crush requirements
  1. 5.1UN Regulations No. 94 and 95 in electric vehicles
  2. 5.2UN Regulation No. 137 and its electrical requirements
  3. 5.3Automatic disconnection after impact
  4. 5.4Electrolyte leakage
  5. 5.5Delayed fire risk
  6. 5.6Protection of rescuers
  7. 5.7ISO 17840 rescue sheets
  8. 5.8Crash tests with electrical measurement
  9. 5.9Lessons from incidents
  10. 5.10Case study: electrical analysis after a side impact test
  1. 6.1ISO 26262 applied to batteries
  2. 6.2BMS safety functions
  3. 6.3State estimation and diagnostics
  4. 6.4Insulation fault detection
  5. 6.5Contactor management
  6. 6.6Battery HARA
  7. 6.7Allocation of ASIL requirements
  8. 6.8HIL validation of the BMS
  9. 6.9System cybersecurity
  10. 6.10Workshop: HARA of a battery management system
  1. 7.1Electrical risks for personnel
  2. 7.2EN 50110 standard for electrical work
  3. 7.3Personnel qualification
  4. 7.4Personal protective equipment
  5. 7.5De-energisation procedures
  6. 7.6Storage of damaged batteries
  7. 7.7Quarantine after incidents
  8. 7.8Transport of defective batteries
  9. 7.9Training service networks
  10. 7.10Practical exercise: dead-working procedure
  1. 8.1Selecting the vehicle
  2. 8.2High-voltage architecture
  3. 8.3Regulatory compliance matrix
  4. 8.4Battery test plan
  5. 8.5Post-crash safety analysis
  6. 8.6Functional safety analysis
  7. 8.7Service procedures
  8. 8.8Conclusions and lines of improvement
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

Training is 100% online on the SEIUM campus, with downloadable materials, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so it fits around your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MATLAB and Simulink, dSPACE SCALEXIO, Ansys Fluent and medini analyze, in free, academic or evaluation versions. Exercises are based on real procedures: a thermal propagation test on a battery pack, insulation measurement after a crash test and HIL validation of the battery management system. Assessment is continuous by module, plus the final integrated project.

Standards covered: UN Regulation No. 100, ISO 6469, IEC 62660, ISO 26262, UN Regulation No. 94, SAE J2464, EN 50110-1, ISO 17840.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of UN Regulation No. 100, ISO 6469 and IEC 62660 applied to real cases, not as a theoretical annex.
Industry software:MATLAB and Simulink, dSPACE SCALEXIO, Ansys Fluent and medini analyze, in free, academic or evaluation versions.
Final project:A documented HV safety project for a vehicle, from compliance matrix to battery test plan and service procedures, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

HV architecture
Select a vehicle and document its high-voltage architecture.
Compliance matrix
Build the regulatory compliance matrix against R100 and related standards.
Battery test plan
Plan the battery safety tests, including thermal propagation.
Post-crash and functional safety
Analyse post-crash electrical safety and the BMS functional safety.
Final project
Define service procedures and present the HV safety project, reviewed by your tutor.
Career opportunities

Where this takes you

High-voltage safety engineerBattery validation engineerFunctional safety engineerElectric vehicle type-approval engineerBattery laboratory technicianWorkshop safety trainer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer able to run the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with MATLAB and Simulink, dSPACE SCALEXIO, Ansys Fluent and medini analyze, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a computer able to run the software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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