Postgraduate DiplomaDesign, HMI & Product Applications open

Diploma in Head Impact, Sharp Edges and Safe Design

Online postgraduate diploma of 800 hours in head impact, sharp edges and safe design: 8 modules covering head injury biomechanics, headform test protocols, sharp edges and projections, energy-absorbing materials, head impact simulation, safe-design methodology and conformity, with an assigned technical tutor.

Duration800 hours · 6–8 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma

Diploma in Head Impact, Sharp Edges and Safe Design — studying from Canada

Product design and human-machine interface work is well established in Canada across automotive, aerospace, medical devices and consumer electronics. Design studios and engineering firms in Toronto, Montréal, Waterloo and Vancouver develop user interfaces for vehicles, industrial equipment and healthcare technology. Usability and accessibility requirements are shaped by national standards and provincial legislation, including the Accessible Canada Act at the federal level. Typical employers include manufacturers, software companies and design consultancies.

Fees for Canada: C$2,330 (Canadian dollar), with instalments and employer sponsorship available.

Relevant bodies in Canada

  • Design Exchange (Toronto)
  • Association of Registered Interior Designers of Ontario (ARIDO)
  • Canadian Standards Association (CSA Group)
  • Industrial Designers Society of America (IDSA) – Canadian members

Typical roles

  • Product Designer
  • HMI Designer
  • UX Designer
  • Industrial Designer

Questions from Canada

Is design or HMI work in Canada regulated, and how does SEIUM fit in?

Product and HMI design is generally not a licensed profession in Canada, unlike engineering, which is regulated by provincial associations issuing Professional Engineer licences. SEIUM's qualifications are private, not official state degrees and not accredited by a national body. Recognition is decided by employers or relevant bodies, so confirm acceptance with them before enrolling.

Do Canadian product and interface design employers value this kind of study?

Canadian design employers, including software firms in Toronto, Montreal and Vancouver, usually focus on portfolios, user research and shipped work. A SEIUM qualification may add to your profile, especially with a strong final project, but whether it is valued depends on each employer. Build your portfolio alongside your studies.

How much time does this need alongside work, and how is it paid for?

The courses are fully online, so you can study from home at your own pace. Specialist courses take 300 hours, postgraduate diplomas 800 and master's 1,900, so consider your weekly availability. Teaching is in English with an assigned technical tutor. Fees can be paid in instalments, and employer sponsorship is possible, which you can ask your employer about.

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Learning outcomes

What you will be able to do

01

Explain the biomechanical mechanisms of head injury and their criteria.

02

Apply test protocols with standardised headform impactors.

03

Verify sharp edges and projections using recognised test methods.

04

Select materials and geometries that absorb impact energy.

05

Simulate head impacts and correlate them with physical tests.

06

Apply ISO 12100 risk assessment to product design.

07

Prepare technical evidence for product conformity and safety.

Profile

Who it's for

  • Product safety engineers
  • Pedestrian protection engineers
  • Impact simulation analysts
  • Industrial designers focused on safe products
  • Impact test technicians
  • Product compliance managers
  • Engineering or science graduates looking to enter the automotive sector
Standards & tools

What you'll work with

  • UNECE Regulation No. 127 (pedestrian safety of motor vehicles)
  • ISO 12100 (safety of machinery: risk assessment and risk reduction)
  • UL 1439 (test for sharpness of edges on equipment)
  • UNECE Regulation No. 26 (external projections of passenger cars)
  • EN 71-1 (safety of toys: mechanical and physical properties)
  • SAE J211-1 (instrumentation for impact tests)
  • Regulation (EU) 2023/988 (general product safety)
  • FMVSS 201 (occupant protection in interior impact)
  • LS-DYNA
  • Altair HyperMesh
  • Ansys Granta Selector
  • NI DIAdem
Syllabus

8 modules

  1. 1.1Skull anatomy and injury mechanisms
  2. 1.2Linear and rotational head acceleration
  3. 1.3The HIC criterion and its limitations
  4. 1.4Rotational criteria and brain strain
  5. 1.5AIS injury severity scale
  6. 1.6Human tolerance and risk curves
  7. 1.7Differences by age and anthropometry
  8. 1.8Associated facial and cervical injuries
  9. 1.9In-depth accident data
  10. 1.10Workshop: calculating HIC from a signal
  1. 2.1Adult and child headforms
  2. 2.2FMVSS 201 FMH impactor
  3. 2.3Pedestrian headform tests to UNECE Regulation 127
  4. 2.4Euro NCAP vulnerable road user protocol
  5. 2.5Calibration and certification of impactors
  6. 2.6Impact speeds, angles and points
  7. 2.7Triaxial accelerometers and filter classes
  8. 2.8Signal processing to SAE J211
  9. 2.9Test repeatability and reproducibility
  10. 2.10Laboratory: headform impact test on a bonnet
  1. 3.1Cutting mechanisms and skin laceration
  2. 3.2UL 1439 sharp edge test
  3. 3.3Sharp edge and point test for toys to EN 71-1
  4. 3.4External projections to UNECE Regulation 26
  5. 3.5Minimum radii and hardness criterion
  6. 3.6Burrs, sheet-metal edges and tolerances
  7. 3.7Edges on injection-moulded plastic parts
  8. 3.8Verification with radius gauges and scanners
  9. 3.9Mechanical hazards in machinery to ISO 12100
  10. 3.10Practical exercise: edge inspection of a metal housing
  1. 4.1EPP, EPS and PU foams under impact
  2. 4.2Honeycomb and open-cell structures
  3. 4.3Plastics with controlled deformation
  4. 4.4Design of ribs and crush zones
  5. 4.5Force-deflection curves and absorption efficiency
  6. 4.6Effect of temperature on absorption
  7. 4.7Active bonnets and pop-up hinges
  8. 4.8Soft panels and elastomeric coatings
  9. 4.9Material selection with Ansys Granta
  10. 4.10Case study: sizing an EPP foam block
  1. 5.1Certified finite element impactor models
  2. 5.2Contacts and material models in LS-DYNA
  3. 5.3Automated impact-point sweeps
  4. 5.4Meshing of plastic skins and clips
  5. 5.5THUMS and GHBMC human body models
  6. 5.6Topology optimisation for energy absorption
  7. 5.7Numerical validation against physical testing
  8. 5.8Sensitivity analysis to tolerances
  9. 5.9HIC maps over product surfaces
  10. 5.10Practical exercise: FMH impact simulation on a pillar
  1. 6.1Principles of inherently safe design
  2. 6.2Risk assessment and risk reduction to ISO 12100
  3. 6.3Hierarchy of protective measures
  4. 6.4FMEA focused on user injury
  5. 6.5Design for vulnerable users and children
  6. 6.6Intended use and reasonably foreseeable misuse
  7. 6.7Safety requirements for consumer products
  8. 6.8Safe-design rules in CAD
  9. 6.9Design reviews with a safety focus
  10. 6.10Workshop: risk analysis of a household product
  1. 7.1Regulation (EU) 2023/988 on general product safety
  2. 7.2CE marking and declaration of conformity
  3. 7.3Euro NCAP pedestrian protection rating
  4. 7.4Test reports and technical evidence
  5. 7.5Liability for defective products
  6. 7.6Incident management and recalls
  7. 7.7Edge audits at the tooling stage
  8. 7.8Warnings and risk communication
  9. 7.9Improvement based on field data
  10. 7.10Case study: recall of a product due to sharp edges
  1. 8.1Definition of the product and its users
  2. 8.2Identification of impact and cutting hazards
  3. 8.3Design mitigation strategy
  4. 8.4Selection of energy-absorbing materials
  5. 8.5Head impact simulation
  6. 8.6Edge and projection verification plan
  7. 8.7Technical conformity file
  8. 8.8Cost and manufacturing assessment
  9. 8.9Report and presentation
  10. 8.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable materials, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so you can combine the programme with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is LS-DYNA, Altair HyperMesh, Ansys Granta Selector and NI DIAdem, in free, academic or evaluation versions. Testing is studied through real procedures: impact tests with adult and child headforms, sharp edge verification with test tape and impact simulation on plastic components. Assessment is continuous for each module, plus the final project.

Standards covered: UNECE Regulation No. 127, ISO 12100, UL 1439, UNECE Regulation No. 26, EN 71-1, SAE J211-1, Regulation (EU) 2023/988, FMVSS 201.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of UNECE Regulation No. 127, ISO 12100 and UL 1439 applied to real cases, not as a theoretical annex.
Industry software:LS-DYNA, Altair HyperMesh, Ansys Granta Selector and NI DIAdem, in free, academic or evaluation versions.
Final project:a complete safe-design project for a product, from hazard identification and head impact simulation to the technical conformity file, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Product and hazard definition
Define the product and its users, and identify the impact and cutting hazards.
Design mitigation strategy
Set out design measures and select energy-absorbing materials to reduce the risks.
Head impact simulation
Simulate headform impacts on the design and assess the resulting HIC values.
Edge verification plan
Plan the verification of edges and projections against the applicable test methods.
Final project
Compile the technical conformity file, cost assessment, report and presentation for final review with your tutor.
Career opportunities

Where this takes you

Product safety engineerPedestrian protection engineerImpact simulation analystIndustrial designer of safe productsImpact test technicianProduct compliance manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer able to run the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours over 6–8 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with LS-DYNA, Altair HyperMesh, Ansys Granta Selector and NI DIAdem, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

Prior technical training or professional experience in the sector (no university degree required), a computer able to run the software, and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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