CourseMotorcycles & 2-Wheelers Applications open

Thermal management course for electric motorcycles

Online course of 300 hours in thermal management for electric motorcycles, structured in 6 modules covering heat sources, battery cooling, motor and inverter cooling, thermal modelling and simulation, and control strategies, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate

Thermal management course for electric motorcycles — studying from Australia

Motorcycles and two-wheeled vehicles are a significant part of Australian transport and recreation, with strong demand for motorcycles, scooters and e-bikes in urban and regional areas. Engineers working in this field contribute to chassis and powertrain design, rider safety systems and emissions compliance. National vehicle standards and rider safety initiatives shape product development and testing. Employers include motorcycle importers and distributors, component suppliers, accessory makers and e-mobility start-ups.

Fees for Australia: A$712 (AUD), with instalments and employer sponsorship available.

Relevant bodies in Australia

  • Federal Chamber of Automotive Industries (FCAI)
  • Australian Motorcycle Industry Association
  • Standards Australia
  • Department of Infrastructure, Transport, Regional Development, Communications and the Arts

Typical roles

  • Motorcycle Design Engineer
  • Two-Wheeler Test Engineer
  • Rider Safety Engineer
  • E-Mobility Product Engineer

Questions from Australia

Will a SEIUM qualification be recognised for motorcycle engineering roles in Australia?

SEIUM qualifications are private and not accredited by any Australian national body. Recognition for engineering or vehicle compliance roles is decided by individual employers and relevant bodies. Vehicle safety and compliance in Australia are governed by national design rules, which apply regardless of your qualification, so check requirements with the employer.

Which Australian employers work in motorcycle and two-wheeler engineering?

Motorcycle and scooter importers, distributors, component suppliers, dealer service networks and performance workshops are examples of Australian employers in this field. Whether they value a private qualification depends on their policies. Practical experience and a strong final project portfolio are typically persuasive in this industry.

Is the course suitable for someone working full time in Australia?

The programmes are delivered 100% online in English with an assigned technical tutor, so you can study from home at times that suit you. Fees are payable in instalments, and employers may sponsor you. Check the hours required for your chosen programme and make sure your schedule allows steady progress.

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Learning outcomes

What you will be able to do

01

Identify the heat sources in an electric motorcycle.

02

Compare battery cooling solutions.

03

Describe motor and inverter cooling.

04

Build a thermal model of a battery pack.

05

Design thermal control strategies.

06

Validate the thermal system through testing.

07

Propose a complete thermal management system.

Profile

Who it's for

  • Thermal engineers.
  • Battery engineers.
  • Simulation engineers.
  • Test technicians.
  • Calibration engineers.
  • Electric motorcycle technicians.
  • Engineering or science graduates looking to enter electric motorcycle manufacturing.
Standards & tools

What you'll work with

  • ISO 18243 (lithium-ion traction batteries for electric mopeds and motorcycles)
  • UN/ECE Regulation No. 136 (electrical safety of L-category electric vehicles)
  • IEC 62660-2 (reliability and abuse testing of lithium-ion traction cells)
  • ISO 6469-1 (safety of on-board rechargeable energy storage systems)
  • ISO 16750-4 (climatic loads on vehicle electrical equipment)
  • ISO 13064-2 (battery-electric mopeds and motorcycles, safety specifications)
  • ANSYS Fluent
  • COMSOL Multiphysics
  • Simcenter Amesim
  • GT-SUITE
  • FLIR Thermal Studio
Syllabus

6 modules

  1. 1.1Joule losses in cells
  2. 1.2Losses in the electric motor
  3. 1.3Losses in the inverter
  4. 1.4Losses in the charger
  5. 1.5Optimum operating temperature
  6. 1.6Effect of heat on battery life
  7. 1.7Effect of cold on performance
  8. 1.8Temperature-related power limiting
  9. 1.9Vehicle heat balance
  10. 1.10Workshop: calculating losses in an electric motorcycle
  1. 2.1Passive air cooling
  2. 2.2Forced cooling with fans
  3. 2.3Liquid cold plates
  4. 2.4Phase-change materials
  5. 2.5Thermal interface materials
  6. 2.6Temperature uniformity between cells
  7. 2.7Heating in cold climates
  8. 2.8Thermal management during fast charging
  9. 2.9Weight and cost of each solution
  10. 2.10Practical: comparing battery cooling solutions
  1. 3.1Cooling through a finned housing
  2. 3.2Stator water jacket
  3. 3.3Oil cooling
  4. 3.4Inverter heat sinks
  5. 3.5Silicon carbide semiconductors
  6. 3.6Shared cooling circuit
  7. 3.7Pump and radiator
  8. 3.8System temperature sensors
  9. 3.9Thermal derating and power limiting
  10. 3.10Lab: measuring temperatures on a motor test bench
  1. 4.1Lumped-parameter models
  2. 4.2Cell models with heat generation
  3. 4.3CFD simulation of airflow
  4. 4.4Liquid circuit simulation
  5. 4.5Validation against tests
  6. 4.6Extreme-use scenarios
  7. 4.7Geometry optimisation
  8. 4.8Sensitivity to ambient temperature
  9. 4.9Simulation tools
  10. 4.10Case study: simplified thermal model of a pack
  1. 5.1Pump and fan control
  2. 5.2Scheduled pre-conditioning before use
  3. 5.3Smart power limiting
  4. 5.4Rider information
  5. 5.5Management in racing
  6. 5.6Management in urban delivery
  7. 5.7Thermal data logging
  8. 5.8Calibration updates
  9. 5.9Diagnosis of thermal faults
  10. 5.10Case study: thermal strategy for summer delivery work
  1. 6.1Defining the vehicle and its use
  2. 6.2Calculating thermal loads
  3. 6.3Selecting the cooling solution
  4. 6.4Circuit design
  5. 6.5Control strategy
  6. 6.6Bench and road validation plan
  7. 6.7Cost and weight analysis
  8. 6.8Risks and mitigation
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so you can combine it with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is ANSYS Fluent, COMSOL Multiphysics, Simcenter Amesim, GT-SUITE and FLIR Thermal Studio, in free, academic or evaluation versions. Testing is studied through real procedures for measuring temperatures on a motor test bench, thermal simulation of packs and analysing derating in real-world use. Assessment is continuous per module plus the final project.

Standards covered: ISO 18243, UN/ECE Regulation No. 136, IEC 62660-2, ISO 6469-1, ISO 16750-4, ISO 13064-2.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 18243, UN/ECE Regulation No. 136 and IEC 62660-2 applied to real cases, not as a theoretical annex.
Industry software:ANSYS Fluent, COMSOL Multiphysics, Simcenter Amesim, GT-SUITE and FLIR Thermal Studio, in free, academic or evaluation versions.
Final project:a complete thermal management system for a defined electric motorcycle, from thermal loads to cooling circuit, control strategy and validation plan, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Define vehicle and use
Set the motorcycle, duty cycle and climate the thermal system must handle.
Calculate thermal loads
Estimate losses in battery, motor, inverter and charger under demanding scenarios.
Design the cooling circuit
Select the cooling solution and lay out the circuit with pump, radiator and sensors.
Define control and validation
Develop the control strategy and the bench and road validation plan.
Final project
Present the complete thermal management system with cost, weight and risk analysis.
Career opportunities

Where this takes you

Thermal engineerBattery engineerSimulation engineerTest technicianCalibration engineerElectric motorcycle technician
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with ANSYS Fluent, COMSOL Multiphysics, Simcenter Amesim, GT-SUITE and FLIR Thermal Studio, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required; you need an internet connection, a computer capable of running the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

Thermal management course for electric motorcyclesEnrol
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