Postgraduate DiplomaElectromobility, Batteries & Hydrogen Applications open

Postgraduate Diploma in HRS Operation, Maintenance and KPIs

Online 800-hour Postgraduate Diploma in HRS Operation, Maintenance and KPIs. 8 modules covering ISO 19880-1, ISO 14687 and SCADA Ignition. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Organise the operation of a hydrogen refuelling station.

02

Manage daily operations and supply logistics.

03

Plan preventive and corrective maintenance.

04

Implement condition-based maintenance.

05

Define and analyse KPIs for hydrogen stations.

06

Apply safety procedures in operation.

07

Ensure the quality of dispensed hydrogen.

Profile

Who it's for

  • Hydrogen station operations manager wishing to specialise in HRS Operation, Maintenance and KPIs.
  • HRS maintenance technician wishing to specialise in HRS Operation, Maintenance and KPIs.
  • Reliability engineer wishing to specialise in HRS Operation, Maintenance and KPIs.
  • Operational data analyst wishing to specialise in HRS Operation, Maintenance and KPIs.
  • Health and safety manager wishing to specialise in HRS Operation, Maintenance and KPIs.
  • Asset manager wishing to specialise in HRS Operation, Maintenance and KPIs.
  • Engineering or science graduates looking to enter the hydrogen and industrial gases sector.
Standards & tools

What you'll work with

  • ISO 19880-1
  • ISO 14687
  • ISO 19880-8
  • ISO 55001
  • EN 13306
  • EN 15341
  • Directive 2014/34/EU (ATEX)
  • Royal Decree 681/2003 (ATEX workers)
Syllabus

8 modules · 800 h

  1. 1.1Attended and unattended operation models
  2. 1.2Organisational structure of the station operator
  3. 1.3Roles of the operator, technician and supervisor
  4. 1.4Standard operating procedures
  5. 1.5Shifts, on-call duty and remote support
  6. 1.6Management of fleet and private customers
  7. 1.7Relationship with the hydrogen supplier
  8. 1.8Payment systems and access control
  9. 1.9Mandatory facility documentation
  10. 1.10Workshop: operating manual for an urban station
  1. 2.1Start-up routine and initial checks
  2. 2.2Remote supervision via SCADA
  3. 2.3Management of tube trailer logistics
  4. 2.4Hydrogen inventory control
  5. 2.5Queue management at peak hours
  6. 2.6Handling refuelling incidents
  7. 2.7Operation in extreme weather conditions
  8. 2.8Refuelling records and traceability
  9. 2.9Communication with users and fleets
  10. 2.10Practical: analysis of a day's operation using SCADA data
  1. 3.1Maintenance plan for diaphragm compressors
  2. 3.2Replacement of critical seals and valves
  3. 3.3Maintenance of the precooling unit
  4. 3.4Inspection of hoses, nozzles and breakaways
  5. 3.5Calibration of gas and flame detectors
  6. 3.6Metrological verification of flow meters
  7. 3.7Management of long-lead spare parts
  8. 3.8Corrective maintenance and repair times
  9. 3.9Maintenance contracts with manufacturers
  10. 3.10Case study: annual maintenance plan for a compressor
  1. 4.1Vibration monitoring on compressors
  2. 4.2Monitoring of stage temperatures and pressures
  3. 4.3Detection of internal leaks through data analysis
  4. 4.4Analysis of performance trends
  5. 4.5Predictive models for component failure
  6. 4.6Integration of the CMMS with plant data
  7. 4.7Prioritisation of interventions by criticality
  8. 4.8Failure mode analysis of the station
  9. 4.9Reliability-centred maintenance (RCM)
  10. 4.10Laboratory: anomaly detection in compressor data
  1. 5.1Technical availability of the station
  2. 5.2Refuelling success rate
  3. 5.3Average refuelling time
  4. 5.4Energy consumption per kilogram dispensed
  5. 5.5Hydrogen losses through venting and purging
  6. 5.6MTBF and MTTR indicators by subsystem
  7. 5.7Operating cost per kilogram
  8. 5.8Customer satisfaction and complaints
  9. 5.9Safety and near-miss indicators
  10. 5.10Practical: KPI dashboard in Power BI
  1. 6.1Work permits in ATEX zones
  2. 6.2Lock-out and tag-out procedures
  3. 6.3Purging and inerting before interventions
  4. 6.4Management of leaks detected in operation
  5. 6.5Emergency response and drills
  6. 6.6Staff training and qualification
  7. 6.7Investigation of incidents and near misses
  8. 6.8Periodic statutory inspections
  9. 6.9Management of change in the facility
  10. 6.10Case study: work permit for a valve replacement
  1. 7.1Impurity limits for fuel cells
  2. 7.2Periodic hydrogen sampling plan
  3. 7.3Critical contaminants for PEM fuel cells
  4. 7.4Quality control of external supply
  5. 7.5Management of quality non-conformities
  6. 7.6Internal operational audits
  7. 7.7Benchmarking against other stations
  8. 7.8Availability improvement through Pareto analysis
  9. 7.9Reports for funders and public administrations
  10. 7.10Workshop: Pareto analysis of station downtime
  1. 8.1Diagnosis of the reference station
  2. 8.2Proposed organisational model
  3. 8.3Key operating procedures
  4. 8.4Comprehensive maintenance plan
  5. 8.5KPI system and dashboard
  6. 8.6Operational safety plan
  7. 8.7Hydrogen quality plan
  8. 8.8Continuous improvement plan
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake period, which makes it compatible with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is SCADA Ignition, IBM Maximo, SAP PM, Microsoft Power BI, Python with pandas, in free, academic or evaluation versions. Case studies draw on real procedures for defining KPIs for hydrogen station networks, compressor maintenance plans and operational safety management. Assessment is continuous per module plus the final integrating project.

Hands-on practical workwith industry-standard software, simulation, real case studies and guided practical exercises.
Evidence-oriented final project:safety case, test plan, compliance dossier and operational limits.
Industry Mentored:faculty with professional experience in the field and in real industry projects.
Flexible modality(100% online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, cybersecurity and regulatory compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Diagnosis of the reference station

Organise the operation of a hydrogen refuelling station.

Proposed organisational model

Manage daily operations and supply logistics.

Key operating procedures

Plan preventive and corrective maintenance.

Comprehensive maintenance plan

Implement condition-based maintenance.

KPI system and dashboard

Define and analyse KPIs for hydrogen stations.

Career opportunities

Where this takes you

Hydrogen refuelling station operations managerHRS maintenance technicianReliability engineerOperational data analystHealth and safety managerAsset manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient English to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 total hours spread over 6 to 8 months. That amounts to an average of 10 to 15 hours per week, compatible with full-time employment.

The programme uses SCADA Ignition, IBM Maximo, SAP PM, Microsoft Power BI, Python with pandas. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An own diploma from SEIUM Institute upon passing continuous assessment and the integrating project. It is in-house training, not an official qualification from the Spanish Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised towards the advanced programme. Check the recognition policy when you enrol.

Postgraduate Diploma in HRS Operation, Maintenance and KPIsEnrol
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